SMTCL HTC40Q CNC Horizontal Lathe | Durable Machining Solution for Automotive

Shenyang Machine Tool HTC40Q is a new generation upgraded CNC horizontal lathe, optimized and upgraded under the leadership of a team of national craftsmen. Relying on the intelligent manufacturing capacity of Shenyang Machine Tool's national-level intelligent factory, it has achieved all-round improvement in rigidity, precision and stability. It is specially designed for the efficient, mass and high-precision machining of shaft and disc parts, and is widely applicable to automobile, motorcycle, electronics and other industries, especially meeting the strict requirements of automotive component machining.

• Structural Design: Adopts a 45° integral cast slant bed with reasonably arranged internal ribs, optimized by finite element analysis, featuring extremely strong rigidity, which can effectively suppress cutting vibration, facilitate chip removal and facilitate automatic line assembly
• Precision Performance: The machining dimensional accuracy can reach IT6 level, and the surface roughness can reach Ra0.4 under the optimal cutting condition. No warm-up is required, the machining dimensional accuracy of shaft parts is stable within 0.01mm, the spindle adopts P4 level special bearings, assembled at constant temperature and corrected by dynamic balance, with low temperature rise and small thermal deformation
• Efficiency Configuration: Standard equipped with Jingcheng servo 8-station turret, which realizes high-speed, silent and accurate tool change, supports forward and reverse tool change and can bear heavy cutting; The maximum spindle speed is 4000r/min, the rapid traverse speed of X/Z axis reaches 30m/min, and it is equipped with a large-flow cooling system to greatly shorten the machining cycle
• Adaptability: The maximum turning diameter is 380mm, the maximum turning length can be selected as 500mm/1000mm, and the spindle through hole diameter is 80mm, which can process various specifications of automotive shaft parts. It is standard equipped with a hollow hydraulic chuck, which can quickly replace the tooling and adapt to the machining of multi-variety parts
• Reliability Guarantee: The electrical system adopts imported and Sino-foreign cooperative components, with self-diagnosis function. The guide rails and ball screws adopt central centralized automatic lubrication, with comprehensive protection, which can meet the needs of 24-hour continuous mass production

Focusing on the core needs of the automotive industry, HTC40Q is mainly applied to the mass machining of automotive shaft components. The core processed workpieces include key shaft parts in the automotive transmission system, steering system and braking system, specifically including: automotive half shafts, gear shafts, motor mandrels, turbocharger shafts, valve tappets, etc. These parts are the core components of automotive power transmission and steering control, which directly determine the stability and safety of automotive driving, and put forward extremely high requirements for machining precision, efficiency and batch consistency.

• Strict Precision Requirements: Automotive shaft parts need to strictly control coaxiality, circular runout and dimensional tolerance, with errors controlled within 0.01mm and surface roughness reaching Ra1.6 and above. Otherwise, it will lead to assembly jamming, accelerated wear and affect the service life of the automobile
• Large Batch Demand: Automotive components are large-scale mass-produced products. A single production line needs to process hundreds or even thousands of shaft parts per day, requiring fast tool change, short auxiliary time, 24-hour continuous and stable operation of the equipment to avoid shutdown losses
• High Difficulty in Material Machining: Most shaft parts are made of high-quality alloy steel, carbon steel and other materials. Some parts need heavy cutting, which puts high requirements on equipment rigidity and spindle torque, and problems such as vibration and deformation are prone to occur, affecting machining quality
• Demand for Multi-Variety Adaptability: There are various types of automobiles and complex specifications of shaft parts, requiring the equipment to have the ability of quick changeover and flexible adaptation, reducing tooling replacement time and production cost
• Operation and Maintenance Cost Control: Enterprises need to reduce equipment maintenance costs, tool loss, reduce manual intervention, improve production efficiency and achieve cost reduction and efficiency improvement

Aiming at the pain points of automotive shaft component machining, HTC40Q achieves full-process efficient adaptation with its own structural and performance advantages, and the landing effect is remarkable:

• Precision Control: Relying on P4 level spindle bearings, X-axis lead screw pre-stretching structure and error compensation technology, it effectively offsets thermal deformation, and the repeated positioning accuracy is stable in batch machining, perfectly meeting the coaxiality and circular runout requirements of automotive shaft parts. No subsequent grinding is needed, and one-time machining is completed
• Efficiency Improvement: 30m/min high-speed rapid traverse + servo 8-station rapid tool change, combined with 4000r/min high-speed spindle, greatly shortens cutting and auxiliary time. The machining cycle of a single automotive half shaft is reduced by more than 25% compared with traditional lathes, adapting to the needs of mass production
• Material Adaptability: The high rigidity structure of the 45° integral slant bed, combined with 136Nm rated spindle torque, can stably cope with heavy cutting of alloy steel, carbon steel and other materials, suppress vibration and part deformation, and cooperate with imported large-flow cooling pump to reduce tool wear and extend tool service life
• Flexible Adaptation: The hollow hydraulic chuck can quickly replace tooling fixtures, adapting to the machining of various specifications of shaft parts such as automotive half shafts, gear shafts and mandrels; It can be optionally equipped with a servo power turret to realize multi-process compound machining, reduce process turnover and adapt to the rapid changeover needs of shaft parts of different vehicle models
• Stable Operation and Maintenance: The electrical system is reliable and fully protected, the guide rails and ball screws are automatically lubricated, the failure rate is low, and it can realize 24-hour continuous operation, reducing shutdown maintenance time. At the same time, relying on Shenyang Machine Tool's mature service system, it reduces the enterprise's operation and maintenance costs

Aiming at the machining needs of "high precision, mass production, multi-variety and low cost" of automotive shaft components, Shenyang Machine Tool HTC40Q has built a "precision, efficient, flexible and reliable" full-process machining solution. The core value focuses on four dimensions, providing comprehensive empowerment for automotive component enterprises:

Through multiple precision guarantee designs such as integral cast slant bed, P4 level spindle bearings, lead screw pre-stretching and error compensation, the machining precision of shaft parts is stabilized within 0.01mm, and the surface roughness can reach Ra0.4, which fully meets the strict quality standards of the automotive industry, effectively reduces the rework rate, improves the product qualification rate, and avoids assembly hidden dangers caused by substandard part precision [3]. At the time, relying on Shenyang Machine Tool's intelligent quality inspection system, machining data can be traced, further ensuring the consistency of batch machining.

With the combined advantages of "high-speed rapid traverse + rapid tool change + high-speed spindle", it greatly shortens the machining cycle and auxiliary time. The daily output of a single equipment is increased by more than 30% compared with traditional lathes; It supports 24-hour continuous operation, can be directly connected to the large-scale production lines of automotive component enterprises, and is compatible with automatic line assembly, reducing manual intervention, further improving production efficiency and helping enterprises quickly respond to order needs

Standard equipped with a hollow hydraulic chuck, which can quickly replace tooling fixtures, adapting to the machining of various specifications of shaft parts such as automotive half shafts, gear shafts and mandrels; It can be optionally equipped with a servo power turret to realize multi-process compound machining, reducing process turnover costs; Stable machining can be realized without warm-up, greatly shortening the changeover time, meeting the production needs of multiple vehicle models and varieties in the automotive industry, and reducing enterprise production investment

The whole machine adopts high-quality castings and imported core electrical components, combined with automatic lubrication system and comprehensive protection design, the equipment has low failure rate and strong precision retention, reducing maintenance costs and tool loss; At the same time, relying on Shenyang Machine Tool's technical accumulation and the process empowerment of the craftsman team, it provides a mature industry process solution to help enterprises optimize the machining process, further reduce production costs and improve production efficiency

As the core CNC lathe model upgraded and optimized by Shenyang Machine Tool, HTC40Q takes "craftsmanship quality + industry adaptation" as the core, accurately matches the machining needs of automotive shaft components, and with the advantages of high precision, high efficiency and high flexibility, it has become the preferred equipment for large-scale production of automotive component enterprises, helping enterprises achieve the three goals of "quality improvement, efficiency improvement and cost reduction", and providing reliable equipment support for the high-quality development of the automotive manufacturing industry.