Suzhou Lingyao Intelligent Equipment Co., Ltd.
| Payment Terms | D/A,D/P,T/T,Western Union |
| Supply Ability | 1 unit per month |
| Delivery Time | 180 work days |
| Packaging Details | carton, wood carton, pallets |
| Machine Name | Ampoule Filling Line |
| Function | Ampoules Washing, Sterilization, Filling, Sealing |
| Filling Volume | 1-10ml |
| Filling Liquid Type | Penicillin Injection Production |
| Max Output Capacity | 22000 BPH |
| Ampoules Material | Glass |
| Filling Accuracy | +/-0.5% |
| Breakage Rate | <0.5% |
| Nitrigon Filling | Yes |
| CIP/SIP | Yes |
| Oven Cooling Style | Water/Air Cooling |
| Sterilization | Heat Sterilization |
| LAF System | Yes |
| Brand Name | |
| Model Number | LYAPL1-20-I |
| Certification | CE, ISO, GMP |
| Place of Origin | China |
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Product Specification
| Payment Terms | D/A,D/P,T/T,Western Union | Supply Ability | 1 unit per month |
| Delivery Time | 180 work days | Packaging Details | carton, wood carton, pallets |
| Machine Name | Ampoule Filling Line | Function | Ampoules Washing, Sterilization, Filling, Sealing |
| Filling Volume | 1-10ml | Filling Liquid Type | Penicillin Injection Production |
| Max Output Capacity | 22000 BPH | Ampoules Material | Glass |
| Filling Accuracy | +/-0.5% | Breakage Rate | <0.5% |
| Nitrigon Filling | Yes | CIP/SIP | Yes |
| Oven Cooling Style | Water/Air Cooling | Sterilization | Heat Sterilization |
| LAF System | Yes | Brand Name | |
| Model Number | LYAPL1-20-I | Certification | CE, ISO, GMP |
| Place of Origin | China | ||
| High Light | Automated Ampoule Filling Line ，Capsule Ampoule Filling Line ，Sterile capsule filling line | ||
Manufacturing highly sensitive, single-facility liquid formulations requires packaging architecture that guarantees absolute cross-contamination prevention and uncompromising sterility. The Lingyao Integrated Aseptic Ampoule Processing Line is a heavy-duty, 10-meter continuous automation platform specifically engineered for 1ml to 20ml national standard glass ampoules.
Operating at high-velocity outputs up to 22,000 ampoules per hour, this unified system seamlessly synchronizes multi-stage ultrasonic cleaning, rigorous dry-heat thermal depyrogenation, precision micro-dosing, and clean oxyhydrogen sealing. It provides a complete, ISO Class 5 protected environment, making it the definitive choice for CDMOs and industrial facilities requiring dedicated equipment lines for highly specialized Bioactive liquids.
When processing high-value or highly reactive liquid matrices, relying on legacy or disjointed packaging machinery introduces profound compliance and operational risks:
Depyrogenation Failures: Standard or improperly calibrated ovens often fail to maintain the strict 300°C+ thermal thresholds required to completely destroy endotoxins and pyrogens on the glass surface, leading to devastating batch rejections during quality control audits.
Particulate Exposure: Manually transferring ampoules between washing and filling stations instantly breaks the sterile boundary. For formulations that demand strict facility isolation, any exposure to airborne particulates severely compromises the required Sterility Assurance Level (SAL).
Mechanical Glass Fractures: Inconsistent transport mechanisms in high-speed lines create glass-to-glass friction. Even minor mechanical stress shatters delicate ampoules, contaminating the sterile zone and disrupting production for hours.
The Lingyao engineering team resolved these critical vulnerabilities through unified, continuous-motion architecture.
To guarantee absolute endotoxin destruction, the line features an advanced Dry-Heat Depyrogenation Tunnel. Operating steadily at 300°C to 350°C, this laminar-flow tunnel achieves a validated 3-log reduction in endotoxins. The ampoules transition continuously from the cooling zone directly into the filling core under an unbroken ISO Class 5 Laminar Airflow (LAF) canopy, eliminating any manual intervention.
To eliminate glass breakage and volumetric giveaway, the entire 10-meter platform utilizes a synchronized, servo-driven arc-shaped transport mechanism, bringing the whole-line breakage rate down to an industry-leading ≤ 0.1%. The fluid path is powered by highly adaptive precision dosing pumps, locking volumetric accuracy to a strict ≤ ±0.5%, completely safeguarding the consistency of your dedicated formulations.
| Core System Parameter | Technical Data Specification (Model: LYQCL100+LYASMR620/43+LYAGF8) |
| Applicable Ampoule Range | 1ml - 20ml (National Standard Glass Ampoules) |
| Output Capacity (1-2ml) | 16,000 - 22,000 pcs / hour |
| Output Capacity (5-10ml) | 8,000 - 12,000 pcs / hour |
| Output Capacity (20ml) | 5,000 - 7,000 pcs / hour |
| Volumetric Dosing Precision | ≤ ±0.5% Deviation (Servo-Driven Control) |
| Overall Line Breakage Rate | ≤ 0.1% (Synchronized Smooth Transport) |
| Thermal Depyrogenation | 300°C - 350°C (Dry-Heat Laminar Flow Tunnel) |
| Clean Air Consumption | 0.3 - 0.6 MPa / 35 - 80 m³/h |
| Sealing Gas Requirement | Oxyhydrogen Generation Gas / LPG + Oxygen |
| Total Electrical Power | Approx. 72 KW (380V, 50Hz) |
| Overall Line Dimensions | Approx. 9940 x 2260 x 2445 mm (L x W x H) |
| Total Mechanical Weight | Approx. 7,800 Kg |
Dedicated Facility Formulations: High-speed, isolated automation designed for highly reactive or sensitizing liquid formulations requiring dedicated, segregated manufacturing lines.
Specialized Bioactive Solutions: Absolute aseptic precision for cold-chain compatible liquid matrices demanding an unbroken ISO Class 5 filling environment.
High-Volume CDMO Production: Scalable, continuous ampoule packaging optimized for massive throughput with minimal operational downtime.
Successfully deploying a 72KW integrated continuous line requires a manufacturing partner with profound international execution capabilities. Engineered through our versatile TachoCraft Thailand manufacturing base, Lingyao equipment utilizes premium 316L stainless steel contact parts and is built to sustain maximum Overall Equipment Effectiveness (OEE) under rigorous global operating schedules.
We accompany your asset with a complete suite of validation and compliance documentation. By providing meticulous IQ/OQ/PQ dossiers and offering on-site Accompanying Production Services, we ensure your line swiftly clears rigorous SABER/SASO customs inspections in Saudi Arabia and seamlessly passes stringent regulatory facility audits across expanding markets in Africa and the Middle East.
Company Details
Business Type:
Manufacturer
Year Established:
2013
Total Annual:
5,000,000-10,000,000
Employee Number:
50~200
Ecer Certification：
Verified Supplier
Since opening our doors in 2013, Suzhou Lingyao Intelligent Equipment Co., Ltd. has built a solid reputation for providing innovative and reliable solutions to businesses across multiple industries. We offer a comprehensive range of products, from intelligent liquid filling lines to advanced labelin... Since opening our doors in 2013, Suzhou Lingyao Intelligent Equipment Co., Ltd. has built a solid reputation for providing innovative and reliable solutions to businesses across multiple industries. We offer a comprehensive range of products, from intelligent liquid filling lines to advanced labelin...
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