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Cangzhou Metalign Machinery Co., Ltd.

  • China,Cangzhou ,Hebei
  • Verified Supplier
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China High-speed Automatic Double Layer IBR Roof Panel Roll Forming Machine with 18
China High-speed Automatic Double Layer IBR Roof Panel Roll Forming Machine with 18

  1. China High-speed Automatic Double Layer IBR Roof Panel Roll Forming Machine with 18
  2. China High-speed Automatic Double Layer IBR Roof Panel Roll Forming Machine with 18

High-speed Automatic Double Layer IBR Roof Panel Roll Forming Machine with 18

  1. MOQ: 1 set
  2. Price: USD1,000-700,000. Based on customization.
  3. Get Latest Price
Payment Terms L/C,T/T
Supply Ability 30 sets per month
Delivery Time 30 days
Packaging Details Industrial plastic film wrapping, secured with steel wire.
Material thickness 0.3-0.8mm
Forming speed 15-20m/min
Main motor power 5.5Kw
Forming stations 18
Shaft diameter 70mm
Roller material High grade #45 steel, surface with hard chrome
Brand Name METALIGN
Model Number IBR
Certification CE,ISO,etc
Place of Origin CHINA

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  1. Product Details
  2. Company Details

Product Specification

Payment Terms L/C,T/T Supply Ability 30 sets per month
Delivery Time 30 days Packaging Details Industrial plastic film wrapping, secured with steel wire.
Material thickness 0.3-0.8mm Forming speed 15-20m/min
Main motor power 5.5Kw Forming stations 18
Shaft diameter 70mm Roller material High grade #45 steel, surface with hard chrome
Brand Name METALIGN Model Number IBR
Certification CE,ISO,etc Place of Origin CHINA

High-speed Automatic Metal Single Double Layer Corrugated Sheet Rolling Ibr Roof Sheet Tile Making Roll Forming Machine

The double deck roof panel roll forming machine is engineered to manufacture two distinct roofing profiles on a single integrated line, making it an ideal choice for manufacturers seeking flexibility without expanding plant space. The upper forming section is configured for IBR panels, while the lower section produces traditional corrugated sheets. By combining two forming systems into one structure, the machine enables fast profile changeover and eliminates the need for separate production lines.

In most configurations, the system shares a common decoiler, feeding unit, and centralized control platform, which helps maintain steady material flow and coordinated operation across both layers. Its compact layout and efficient drive arrangement allow manufacturers to optimize workshop utilization while still achieving reliable forming precision and stable running speeds.

This type of equipment is commonly applied in projects such as industrial buildings, storage facilities, farming structures, and temporary roofing solutions. It processes materials like galvanized steel coils and pre-painted sheets, delivering uniform panel geometry, smooth surface quality, and dependable performance for long-term, high-volume production.

Guide station of roll forming machine
Guide Station
Forming station of roll forming machine
Forming Station
Cutting station of roll forming machine
Cutting Station
IBR Roof Panel Profile
IBR roofing sheets are manufactured from galvanized steel coils with material thickness ranging from 0.3 to 0.8 mm. The profile features five prominent ribs separated by strengthening channels that enhance structural rigidity, durability, and rainwater drainage efficiency.
These performance advantages make IBR roof panels suitable for residential buildings, industrial facilities, and commercial roofing applications.
Material Galvanized Steel / PPGI / Aluminum
Thickness 0.3-0.8mm
Yield Strength 200 - 350 Mpa
Tensile Stress 200 - 350 Mpa
Detailed view of IBR roof panel profile
IBR Roof Panel Detail
IBR roof panel application in construction
IBR Roof Panel Application
Production Process
Flow Chart: Hydraulic Decoiler → Entry Guide → Roll Former → Hydraulic Cutter → Out Table
Process: The production line unwinds steel coils, aligns the strip, and feeds it into the roll former. The chain-driven forming unit shapes the steel into precise IBR roof panels with ribs between waves. A hydraulic cutter provides accurate cutting without material distortion, ensuring consistent quality for high-volume roofing production.
Key Features
  • Chain-driven roll former with protective cover ensures safe and stable operation
  • Rib-reinforced IBR profile offers superior strength and weather resistance
  • Hydraulic cutting system guarantees precise panel length and clean edges
  • Cost-effective solution suitable for both small and medium roofing manufacturers
Technical Specifications
Decoiler Unit
Structure Double-support
Working Form Manual, motorized, or hydraulic
Loading Capacity 5T/7T/10T, customizable
Coil Width 1250mm, customizable
Inner Diameter Φ450 - Φ550 mm
Outer Diameter 1500 mm
Model DC-MU1
Decoiler structure diagram
Decoiler Structure
Optional Decoiler Upgrades
Motorized decoiler upgrade option
Motorized Decoiler
Stand structure decoiler upgrade option
Stand Structure Decoiler
Hydraulic decoiler with loading car upgrade option
Hydraulic Decoiler with Loading Car
Guiding Device with Pre-Cut Broaching Shear
Guiding Roller Adjusts the coil feeding width
Pre-cut Broaching Shear Cuts the steel coil before roll forming
Digital Display Shows feeding width directly
Guiding device with pre-cut broaching shear
Guiding Device
Roll Forming Machine
Working Speed Around 20 m/min
Structure Wall panel type. Optional: Cast-iron stands or guide pillar
Driving System Chain system. Optional: Gearbox
Number of Forming Stations 18 stands
Shaft Diameter 70mm solid shaft
Motor Power 5.5 Kw
Roller Material 45# steel polished and chromed HRC58-62°
Shaft Material High grade 45# steel polished (CNC lathe)
Steel Coil Material PPGI or GI
Steel Coil Thickness 0.25-0.8mm
Roll forming machine overview
Roll Forming Machine
Roll forming machine detailed view
Roll Forming Machine Detail
Optional Cover Upgrades
Mounted cover design option
Mounted On The Inside: No Cover Required
Solid chain cover upgrade option
Solid Cover For Chain
Mesh safety cover upgrade option
Mesh Safety Cover
Cutting System
Common Power Type Hydraulic. Optional: motor type.
Hydraulic Power 4-5.5Kw, customizable
Blade Material Cr12 Mov
Hardness With quenched treatment HRC 58 - 62°
Hydraulic cutter system
Hydraulic Cutter
Product Collection Solutions
Solution 1: Run-out Table
Power Type: Non-powered, mainly manual handling
Dimension: Length 4m, customizable
Solution 2: Auto Stacker
Power Type: Motorized, 3Kw
Dimension: Length 4m-6m, customizable
Run-out table product collection solution
Run-out Table
Auto stacker product collection solution
Auto Stacker
PLC Control Cabinet
PLC Brand Delta, customizable
Encoder Brand Omron, customizable
Touch Screen MCGS, customizable
Power Supply 380v, 50HZ, 3Phase (Customer dependent)
Language Chinese + English, Spanish, French, Russian, etc
Operation Type Manual / auto two-type switch
Hanging-arm control box option
Hanging-Arm Control Box
Standing control box option
Standing Control Box
Hydraulic Power Unit (HPU)
Motor Power 5.5Kw
Oil Required N32 or N46 hydraulic oil
Design Fan cooling system
Optional Installation Can be installed on or inside the roll former to save space
Hydraulic power unit system
Hydraulic Power Unit
System Analysis
  • Hydraulic Decoiler: Supports medium thickness steel coils up to 7 tons. Hydraulic tension control ensures smooth material feeding
  • Guiding Device: Precisely aligns steel strip for accurate forming. Adjustable to accommodate different coil widths
  • Roll Former: Chain-driven for durable, stable forming. Chain cover protects operators and prolongs chain life
  • Hydraulic Cutter: Provides clean, accurate cuts to length. Hydraulic system reduces noise and vibration
  • Run-out Table: Facilitates smooth product exit and temporary storage. Designed for integration with auto stacking systems
Production Line Components
Component Quantity
Hydraulic Decoiler 1 set
Roll Former 1 set
Hydraulic Cutter 1 set
Out Table 2 sets
PLC Cabinet 1 set
Hydraulic Station 1 set
Customization Options
For IBR roof panel production, the roll forming machine can be customized in terms of the number of forming stations, rib profile accuracy, drive system selection (chain-driven or gearbox-driven), hydraulic cutting die specifications, and PLC-based control configuration. In addition, the machine can be designed to accommodate different coil widths and material thickness ranges, ensuring full compliance with local roofing standards and project requirements.
IBR roof sheet roll forming machine complete overview
IBR Roof Sheet Roll Forming Machine Overview

Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer,Exporter

  • Year Established:

    2010

  • Total Annual:

    15,000,000-18,000,000

  • Employee Number:

    80~100

  • Ecer Certification:

    Verified Supplier

Metalign is a trusted manufacturer specializing in cold roll forming machine production and custom roll forming solutions. Located in Botou City, the heart of China’s roll forming industry, we bring over 30 years of combined technical and engineering experience to every project. Our team is d... Metalign is a trusted manufacturer specializing in cold roll forming machine production and custom roll forming solutions. Located in Botou City, the heart of China’s roll forming industry, we bring over 30 years of combined technical and engineering experience to every project. Our team is d...

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  • Reach Us
  • Cangzhou Metalign Machinery Co., Ltd.
  • Industry Zone, Botou, Cangzhou, Hebei Province, China
  • https://www.metalrollformingmachine.com/

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