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{"title":"Trapezoidal Profile Metal Roof Panel Roll Forming Machine Galvanized Aluminum","imgUrl":"https:\/\/img.chinax.com\/nimg\/62\/51\/904dcd8dda9057d23e45c66d93e7-200x200-1\/trapezoidal_profile_metal_roof_panel_roll_forming_machine_galvanized_aluminum_steel_sheet_ibr_roofing_tile_making_machine.jpg","attrs":{"Brand Name":"METALIGN","Model Number":"RF","Certification":"CE,ISO,etc","Place of Origin":"CHINA"}}
{"title":"1025mm Trapezoidal IBR Roof Panel Roll Forming Machine For Efficient Metal","imgUrl":"https:\/\/img.chinax.com\/nimg\/b4\/83\/43e4c4753bbb97af518d33fa4b45-200x200-1\/1025mm_trapezoidal_ibr_roof_panel_roll_forming_machine_for_efficient_metal_roofing_sheet_production_lines.jpg","attrs":{"Brand Name":"METALIGN","Model Number":"IBR","Certification":"CE,ISO,etc","Place of Origin":"CHINA"}}
{"title":"Efficient Color Coated Steel High Speed IBR Roof Panel Roofing Roll Forming","imgUrl":"https:\/\/img.chinax.com\/nimg\/4a\/07\/406aad788e65b4b9f5754accee60-200x200-1\/efficient_color_coated_steel_high_speed_ibr_roof_panel_roofing_roll_forming_machine_best_suppliers.jpg","attrs":{"Brand Name":"METALIGN","Model Number":"IBR","Certification":"CE,ISO,etc","Place of Origin":"CHINA"}}
Industrial plastic film wrapping, secured with steel wire.
Material thickness
0.3-0.8mm
Forming speed
15-20m/min
Main motor power
5.5Kw
Forming stations
18
Shaft diameter
70mm
Roller material
High grade #45 steel, surface with hard chrome
Brand Name
METALIGN
Model Number
IBR
Certification
CE,ISO,etc
Place of Origin
CHINA
High-speed Automatic Metal Single Double Layer Corrugated Sheet Rolling Ibr Roof Sheet Tile Making Roll Forming Machine
The double deck roof panel roll forming machine is engineered to manufacture two distinct roofing profiles on a single integrated line, making it an ideal choice for manufacturers seeking flexibility without expanding plant space. The upper forming section is configured for IBR panels, while the lower section produces traditional corrugated sheets. By combining two forming systems into one structure, the machine enables fast profile changeover and eliminates the need for separate production lines.
In most configurations, the system shares a common decoiler, feeding unit, and centralized control platform, which helps maintain steady material flow and coordinated operation across both layers. Its compact layout and efficient drive arrangement allow manufacturers to optimize workshop utilization while still achieving reliable forming precision and stable running speeds.
This type of equipment is commonly applied in projects such as industrial buildings, storage facilities, farming structures, and temporary roofing solutions. It processes materials like galvanized steel coils and pre-painted sheets, delivering uniform panel geometry, smooth surface quality, and dependable performance for long-term, high-volume production.
Guide Station
Forming Station
Cutting Station
IBR Roof Panel Profile
IBR roofing sheets are manufactured from galvanized steel coils with material thickness ranging from 0.3 to 0.8 mm. The profile features five prominent ribs separated by strengthening channels that enhance structural rigidity, durability, and rainwater drainage efficiency.
These performance advantages make IBR roof panels suitable for residential buildings, industrial facilities, and commercial roofing applications.
Material
Galvanized Steel / PPGI / Aluminum
Thickness
0.3-0.8mm
Yield Strength
200 - 350 Mpa
Tensile Stress
200 - 350 Mpa
IBR Roof Panel Detail
IBR Roof Panel Application
Production Process
Flow Chart: Hydraulic Decoiler → Entry Guide → Roll Former → Hydraulic Cutter → Out Table
Process: The production line unwinds steel coils, aligns the strip, and feeds it into the roll former. The chain-driven forming unit shapes the steel into precise IBR roof panels with ribs between waves. A hydraulic cutter provides accurate cutting without material distortion, ensuring consistent quality for high-volume roofing production.
Key Features
Chain-driven roll former with protective cover ensures safe and stable operation
Rib-reinforced IBR profile offers superior strength and weather resistance
Hydraulic cutting system guarantees precise panel length and clean edges
Cost-effective solution suitable for both small and medium roofing manufacturers
Technical Specifications
Decoiler Unit
Structure
Double-support
Working Form
Manual, motorized, or hydraulic
Loading Capacity
5T/7T/10T, customizable
Coil Width
1250mm, customizable
Inner Diameter
Φ450 - Φ550 mm
Outer Diameter
1500 mm
Model
DC-MU1
Decoiler Structure
Optional Decoiler Upgrades
Motorized Decoiler
Stand Structure Decoiler
Hydraulic Decoiler with Loading Car
Guiding Device with Pre-Cut Broaching Shear
Guiding Roller
Adjusts the coil feeding width
Pre-cut Broaching Shear
Cuts the steel coil before roll forming
Digital Display
Shows feeding width directly
Guiding Device
Roll Forming Machine
Working Speed
Around 20 m/min
Structure
Wall panel type. Optional: Cast-iron stands or guide pillar
Solution 2: Auto Stacker Power Type: Motorized, 3Kw Dimension: Length 4m-6m, customizable
Run-out Table
Auto Stacker
PLC Control Cabinet
PLC Brand
Delta, customizable
Encoder Brand
Omron, customizable
Touch Screen
MCGS, customizable
Power Supply
380v, 50HZ, 3Phase (Customer dependent)
Language
Chinese + English, Spanish, French, Russian, etc
Operation Type
Manual / auto two-type switch
Hanging-Arm Control Box
Standing Control Box
Hydraulic Power Unit (HPU)
Motor Power
5.5Kw
Oil Required
N32 or N46 hydraulic oil
Design
Fan cooling system
Optional Installation
Can be installed on or inside the roll former to save space
Hydraulic Power Unit
System Analysis
Hydraulic Decoiler: Supports medium thickness steel coils up to 7 tons. Hydraulic tension control ensures smooth material feeding
Guiding Device: Precisely aligns steel strip for accurate forming. Adjustable to accommodate different coil widths
Roll Former: Chain-driven for durable, stable forming. Chain cover protects operators and prolongs chain life
Hydraulic Cutter: Provides clean, accurate cuts to length. Hydraulic system reduces noise and vibration
Run-out Table: Facilitates smooth product exit and temporary storage. Designed for integration with auto stacking systems
Production Line Components
Component
Quantity
Hydraulic Decoiler
1 set
Roll Former
1 set
Hydraulic Cutter
1 set
Out Table
2 sets
PLC Cabinet
1 set
Hydraulic Station
1 set
Customization Options
For IBR roof panel production, the roll forming machine can be customized in terms of the number of forming stations, rib profile accuracy, drive system selection (chain-driven or gearbox-driven), hydraulic cutting die specifications, and PLC-based control configuration. In addition, the machine can be designed to accommodate different coil widths and material thickness ranges, ensuring full compliance with local roofing standards and project requirements.
IBR Roof Sheet Roll Forming Machine Overview
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer,Exporter
Year Established:
2010
Total Annual:
15,000,000-18,000,000
Employee Number:
80~100
Ecer Certification:
Verified Supplier
Metalign is a trusted manufacturer specializing in cold roll forming machine production and custom roll forming solutions. Located in Botou City, the heart of China’s roll forming industry, we bring over 30 years of combined technical and engineering experience to every project.
Our team is d... Metalign is a trusted manufacturer specializing in cold roll forming machine production and custom roll forming solutions. Located in Botou City, the heart of China’s roll forming industry, we bring over 30 years of combined technical and engineering experience to every project.
Our team is d...