Henan Xrido Environmetal Protection Technology Co., Ltd.
| Payment Terms | Negotiable |
| Delivery Time | 2-30 Working Days |
| place of origin | Henan, China |
| video outgoing-inspection | Provided |
| machinery test report | Provided |
| core components | PLC, Engine, Bearing, motor |
| warranty | 1 Year |
| material / metal processed | Stainless Steel, Brass / Copper, Alloy, Carbon Steel, Aluminum |
| key selling points | Automatic |
| Name | Waste Metal Crushing |
| Keyword | Double Shaft Scrap Metal Recycling |
| Final product | 1-10 Cm |
| Color | Customized Color |
| Advantage | High Efficiency Low Energy Consumption |
| Capacity | 300-22000 Kg/hour |
| Type | Environment-friendly |
| Material Processed | PE Film PP Woven Bags |
| Lifetime | 5~10 Years |
| Condition | New |
| Warranty of core components | 1 Year |
| Applicable Industries | Garment Shops, Building Material Shops |
| Brand Name | Xrido |
| Model Number | 2000 |
| Certification | CE ISO TUV |
View Detail Information
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Product Specification
| Payment Terms | Negotiable | Delivery Time | 2-30 Working Days |
| place of origin | Henan, China | video outgoing-inspection | Provided |
| machinery test report | Provided | core components | PLC, Engine, Bearing, motor |
| warranty | 1 Year | material / metal processed | Stainless Steel, Brass / Copper, Alloy, Carbon Steel, Aluminum |
| key selling points | Automatic | Name | Waste Metal Crushing |
| Keyword | Double Shaft Scrap Metal Recycling | Final product | 1-10 Cm |
| Color | Customized Color | Advantage | High Efficiency Low Energy Consumption |
| Capacity | 300-22000 Kg/hour | Type | Environment-friendly |
| Material Processed | PE Film PP Woven Bags | Lifetime | 5~10 Years |
| Condition | New | Warranty of core components | 1 Year |
| Applicable Industries | Garment Shops, Building Material Shops | Brand Name | Xrido |
| Model Number | 2000 | Certification | CE ISO TUV |
| High Light | 5~10 Years Lifetime Mattress Shredder Machine ，Customized Color Mattress Shredder Machine ，Stainless Steel Mattress Shredder Machine | ||
Mattress Shredder Machine Sofa Furniture Crusher Recycling Plant For Furniture Mattress Sofa
A sofa and mattress shredder is an industrial device designed specifically for large, mixed-material furniture. It uses shearing, tearing, and squeezing to break down used sofas, mattresses, and other items into uniform, small pieces or particles. Its core function is to reduce the volume of bulky waste, recycle it, and facilitate its transportation. It is widely used in environmental recycling, wood processing, and metal recycling.
Working Principle
Power Drive System
Motor and Reducer: The motor rotates using electromagnetic force, which is then reduced and torque is increased by the reducer to ensure sufficient tearing force for the blades.
Spindle and Cutter Head: The spindle features a hexagonal design and undergoes a full quenching and tempering treatment, resulting in high wear resistance, high torque resistance, and resistance to bending and deformation. The cutter head is mounted on a rotating blade, which works in conjunction with a fixed blade on the frame to create a shearing action.
Crushing Mechanism
Shearing Action: The moving and fixed blades move relative to each other, cutting the material fibers. Tearing Action: The moving blade tip contacts the cylindrical surface of the spacer, tearing hard materials (such as wood and metal).
Squeezing Action: The torque and speed differential of the blade shaft create a tearing force, crushing soft materials (such as foam and fabric).
Intelligent Sorting: After crushing, the material undergoes magnetic separation, air separation, and vibratory screening to separate metal, wood, foam, and other materials.
Discharge Control
The screen determines the particle size, and unqualified materials are repeatedly crushed within the machine chamber until they meet the required particle size.
Metal materials are automatically discharged into a buffer device through a magnetic separator, while other materials are transported to a truck via an enclosed belt conveyor.
Applicable Materials
Metals: Scrap iron, car hulls, bicycle frames, motorcycle frames, metal briquettes, paint cans, pre-painted steel tiles, cans.
Wood: Furniture scraps, miscellaneous wood, branches, boards, wooden pallets, solid wood, tree stumps.
Plastics: Pipes, films, woven bags, plastic barrels, mobile phone cases, discarded fuel tanks.
Household Waste: Sofas, mattresses, clothing, waste fabric, tires.
Industrial Solid Waste: Leather, fabric, circuit boards, wire rope, refrigerator, air conditioner, and washing machine casings.
Special Materials: Concrete blocks (requires construction waste treatment equipment), electronic waste (requires pollution prevention design).
Furniture shredder blade features:
Material and Craftsmanship:
Highly wear-resistant alloy steel: such as SKD-11, 42CrMo, and Cr12MoV, with a hardness of HRC58-62 and strong impact resistance.
Surface Treatment: Salt bath furnace quenching or vacuum furnace quenching improves wear resistance and service life.
Overlay Technology: Multi-layer overlay welding (single layer height ≤ 8mm) enhances blade hardness and reduces wear.
Structure and Specifications:
Cutter Roller Type: Dual-shaft or quad-shaft designs, with 3-12 claws to accommodate different material characteristics.
Connection: Hexagonal connection ensures uniform force distribution, and modular blades allow for independent replacement of individual blades for efficient maintenance.
Size Range: Diameter 200-500mm, thickness 20-55mm, with internal holes typically hexagonal or round (with keyway). Special Design:
Spiral cutter disc: Double rollers interlock with a gap of ≤0.5mm, precisely controlling the discharge particle size (1-5mm).
Advantages
Efficient Volume Reduction and Resource Utilization
Volume Reduction: Reduces the volume of large waste by 60%-80%, reducing transportation and storage costs.
Resource Conversion:
Wood: Converted into biomass fuel, wood pellets, or composite materials.
Metal: Recycled into new metal products.
Sponge/Fabric: Processed into filler or industrial raw materials. Springs: Reprocessed for new furniture manufacturing.
Mixed Material Processing
Multi-Material Compatibility: Can process both hard (wood, metal) and soft (foam, fabric) materials simultaneously, eliminating the need for pre-processing and sorting.
Large Item Handling Capability: The robust blade shaft structure is capable of shredding thick furniture (e.g., mattress springs can cut through 12mm diameter steel wire in 3 seconds).
Environmental and Economical
Low Carbon Emissions: Shredded materials can be converted into RDF/SRF as an alternative fuel for power plants and cement plants, reducing coal consumption.
Dust Suppression System: Equipped with enclosed conveying and dust suppression systems, meeting environmental standards.
Low Maintenance: Utilizes blade overlay welding and finishing technology to extend blade life and minimize downtime.
Operational Stability
Low Speed, High Torque: Reduces shaft tangling and seizures, and features automatic overload protection to ensure continuous operation.
Modular Design: Blades can be replaced individually, enhancing maintenance efficiency.
Product Specifications:
| Model | Overall Size(mm) | Crushing Cavity Size(mm) | Power(kw) | Weight(kg) |
| XRD - SZSS - 500 | 2800×1300×1850 | 500×480 | 11×2 | 2200 |
| XRD - SZSS - 800 | 3000×1300×1850 | 800×480 | 15×2 | 2500 |
| XRD - SZSS - 1000 | 3300×1900×2200 | 1000×690 | 22×2 | 5200 |
| XRD - SZSS - 1200 | 3600×2000×2200 | 1200×690 | 30×2 | 6400 |
| XRD - SZSS - 1500 | 4100×2100×2400 | 1500×850 | 55×2 | 9000 |
| XRD - SZSS - 1800 | 5800×2400×3300 | 1800×1206 | 75×2 | 13600 |
| XRD - SZSS - 2000 | 6400×2700×3500 | 2000×1490 | 90×2 | 20100 |
| XRD - SZSS - 2500 | 7500×3200×3800 | 2500×1800 | 110×2 | 22500 |
| XRD - SZSS - 3000 | 8600×3500×4000 | 3000×1800 | 160×2 | 31000 |
(Special - customized types can be customized according to the size and type of materials.)
The bulky waste shredding and sorting line efficiently processes large pieces of waste, enabling resource recycling and harmless disposal. The general process flow is as follows:
Pretreatment
Bulky waste is manually or mechanically loaded onto a conveyor for initial sorting, removing non-trash items (such as rocks and large metal objects) and hazardous materials (such as glass and sharp objects) to prevent damage to downstream equipment.
Shredding
The pre-treated bulky waste is conveyed by a conveyor to a shredder. The shredder uses the shearing, squeezing, and tearing forces generated by the rotating blades to break the bulky waste into smaller pieces, typically 5-30 cm in size, for subsequent sorting. Common shredded items include used sofas, mattresses, furniture, and large appliance casings.
Magnetic Separation
After shredding, the material enters a magnetic separator, where the magnet's attraction to ferromagnetic materials (such as nails, wire, and metal parts) separates the ferrous metal for recycling.
Eddy Current Separation
After magnetic separation, the material enters an eddy current separator. This device uses an alternating magnetic field to generate eddy currents in non-ferrous metals. The magnetic field generated by the eddy currents interacts with the original magnetic field, repelling the non-ferrous metals and separating them. It primarily separates non-ferrous metals such as copper and aluminum.
Wind separation
The airflow generated by the fan separates lighter materials (such as plastics and fabrics) from heavier materials (such as stones and ceramics) by taking advantage of differences in material density and suspension speed. The light materials are transported to a collection device, while the heavier materials fall into other collection areas.
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Company Details
Business Type:
Manufacturer,Distributor/Wholesaler,Agent,Exporter,Seller
Year Established:
2021
Total Annual:
1000-1500
Employee Number:
80~200
Ecer Certification：
Verified Supplier
Against the backdrop of the increasing awareness of global resource recycling and environmental protection, HenanXrido Environmental Protection Technology Co., Ltd., as a leading enterprise in the industry, has always taken "innovation drives green development, and technology protects our beautiful ... Against the backdrop of the increasing awareness of global resource recycling and environmental protection, HenanXrido Environmental Protection Technology Co., Ltd., as a leading enterprise in the industry, has always taken "innovation drives green development, and technology protects our beautiful ...
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