Zoomlion Crane Parts 3200B0400S05ER00/3200T0400S05ER00 Pressure Sensor Harness

Product Specification

Product Description

Name: Zoomlion Crane Pressure Sensor 3200B0400S05ER00/3200T0400S05ER00 Pressure Sensor Harness Voltage Type 5 pole hole/pin

Function:The crane pressure sensor plays a vital role in the operation of the crane as follows:
1. Safety monitoring and protection
    Overload warning: it can monitor the weight of the objects lifted by the crane in real time. When the weight exceeds the rated lifting capacity of the crane, the sensor will immediately send out a signal to remind the operator to stop the operation, effectively preventing serious accidents such as tipping over and breaking of the crane due to overloading, and safeguarding the safety of the crane and the operating personnel.
    Structural Stress Monitoring: Installed in the key structural parts of the crane, such as the jib, turntable, outriggers, etc., it can monitor the stress changes in these parts during the working process. When the stress is close to or exceeds the design limit, an alarm will be issued in time so that the operator can take corresponding measures to avoid structural damage or even safety accidents.
2. Working condition monitoring and optimization
     Hydraulic system monitoring: In the hydraulic system of the crane, the pressure sensor can monitor the pressure of hydraulic oil. By grasping the working status of the hydraulic system in real time, the operator can find out the problems such as hydraulic oil leakage, oil pump failure, hydraulic cylinder blockage, etc. in time and take corresponding maintenance measures to ensure the normal operation of the hydraulic system and improve the working efficiency and reliability of the crane.
3. Automatic control and precise operation
    Torque control: When the crane carries out slewing, luffing and other actions, the pressure sensor can cooperate with other control systems to realize the precise control of the crane's torque. By monitoring the change of the crane's moment under different working conditions, it automatically adjusts the crane's running speed and direction, so as to keep the crane stable in the working process, reduce shaking and impact, and improve the lifting precision.
    Height and position control: Combined with the signal feedback from the pressure sensor, the crane's control system can more accurately control the lifting height and horizontal position of the hook. The operator can accurately place the heavy load in the specified position according to the data provided by the sensor, improving the accuracy and efficiency of the lifting operation.
4. Fault diagnosis and predictive maintenance
    Early fault discovery: Through real-time monitoring and analysis of the pressure sensor data, potential fault hazards of the crane can be discovered. For example, abnormal fluctuations or trend changes in sensor data may signal an impending failure of a component, which can be inspected and maintained by the operator in advance to avoid the occurrence or expansion of the failure.
    Maintenance Plan Formulation: According to the data recorded by the pressure sensor, the working status and service life of each component of the crane can be understood, which provides a basis for the formulation of a reasonable maintenance plan. Regular maintenance of the crane and replacement of wearing parts can prolong the service life of the crane and reduce the failure rate.
In conclusion, the crane pressure sensor is an important part to ensure the safe and efficient operation of the crane, which can not only monitor the working status of the crane in real time, but also provide accurate data support for the operator to help him make the correct operational decisions. At the same time, through the analysis and application of the pressure sensor data, it can realize the fault diagnosis and predictive maintenance of the crane, and improve the reliability and service life of the crane.