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{"title":"Pre-Compression 8 Station Laboratory Rotary Tablet Press Machine 80KN For","imgUrl":"https:\/\/img.chinax.com\/nimg\/2e\/c5\/c91f2fd895638d3087a57886cd32-200x200-1\/pre_compression_8_station_laboratory_rotary_tablet_press_machine_80kn_for_pharmaceutical_formulation_development.jpg","attrs":{"Certification":"CE","Minimum Order Quantity":"1 Set","Supply Ability":"50 Sets per Month","Place of Origin":"Shanghai,China"}}
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{"title":"PLC Controlled 8 Station Laboratory Rotary Tablet Press Machine 80KN Touch","imgUrl":"https:\/\/img.chinax.com\/nimg\/f0\/b5\/263b5e124a8b6986f47787ffa568-200x200-1\/plc_controlled_8_station_laboratory_rotary_tablet_press_machine_80kn_touch_screen_for_pharmaceutical_r_26d.jpg","attrs":{"Pre Pressure":"10KN","Brand Name":"TIWIN INDUSTRY","Minimum Order Quantity":"1 Set","Powersupply":"220V\/380V, 50Hz\/60Hz"}}
{"title":"GMP SUS316 45 Station Double Sided Rotary Tablet Press 100KN Hydraulic 405000","imgUrl":"https:\/\/img.chinax.com\/nimg\/94\/aa\/e68c5ed0e2d6367e3aa362112ad1-200x200-1\/gmp_sus316_45_station_double_sided_rotary_tablet_press_100kn_hydraulic_405000_pcs_h_for_large_scale_pharma_production.jpg","attrs":{"Place of Origin":"Shanghai,China","Minimum Order Quantity":"1 Set","Payment Terms":"T\/T","Punch Type":"EUD"}}
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The TEU-H83 is a fully automatic high-speed rotary tablet press engineered for high-volume double-layer (bi-layer) pharmaceutical tablet production. Featuring 83 BB-type punch stations generating 358,560 tablets per hour, this machine delivers the highest throughput in its class while maintaining precision weight and hardness control across both layers. It is the production workhorse for large-scale pharmaceutical manufacturers requiring maximum output for combination tablets products, controlled-release formulations, and nutraceutical bi-layer tablets.
Equipped with dual independent force-feeding systems, advanced automatic weight control (AWC), 100kN main compression, and fully enclosed dust-free cabin, the TEU-H83 combines uncompromising productivity with cGMP and FDA 21 CFR Part 11 compliance. The quick-disassembly sanitary design of all product contact parts enables efficient cleaning and rapid product changeover between campaigns, maximizing equipment utilization in 24/7 production environments.
Key Features
Industry-Leading Output: 83 BB-type punch stations deliver 358,560 tablets per hour, the highest throughput for double-layer tablet compression in the market.
Double-Layer Compression Excellence: Two sets of independent filling and pre-compression stations compress two different materials into perfectly bonded bi-layer tablets with zero cross-contamination.
Advanced Weight Control (AWC): Real-time compression force monitoring at every station with automatic filling depth adjustment ensures ±1% weight consistency across both layers.
Isolated Dual Force Feeders: Independent feeding systems with dedicated hoppers and vacuum dust extraction prevent material mixing between the two layers.
Sealed Compression Cabin: Fully enclosed design with HEPA-filtered extraction protects operators, prevents cross-contamination, and maintains ISO cleanroom compatibility.
21 CFR Part 11 Ready: German PLC with multi-level access control, electronic batch records, comprehensive audit trails, and validated recipe management system.
Technical Specifications
Parameter
TEU-H83
Number of punches
83
Punch type
BB
Punch shaft diameter (mm)
19
Die diameter (mm)
24
Die height (mm)
22.22
Main pressure (kN)
100
Pre-pressure (kN)
100
Turret speed (rpm)
72
Capacity (pcs/h)
358,560
Max. tablet diameter (mm)
13
Max. irregular-shaped length (mm)
16
Max. tablet thickness (mm)
8.5
Max. filling depth (mm)
16
Voltage
380V/3P 50Hz (customizable)
Main motor power
11 kW
Pitch circle diameter
720 mm
Machine dimension
1,300 * 1,300 * 2,125 mm
Operation cabinet dimension
704 * 600 * 1,300 mm
Net weight
5,000 kg
Frequently Asked Questions
Q1: What is the actual production capacity of the TEU-H83 for double-layer tablets?
A: The TEU-H83 produces up to 358,560 tablets per hour for standard round tablets. For double-layer tablets, actual output depends on formulation characteristics, but typically ranges from 280,000-350,000 tablets per hour under normal production conditions.
Q2: How does the double-layer compression process work?
A: The first layer powder is filled and lightly pre-compressed to form the base layer while maintaining a rough surface for bonding. The second layer powder is then filled on top, and both layers undergo final main compression at 100kN, creating a single integrated bi-layer tablet with a clearly defined separation line.
Q3: Can this machine also produce single-layer tablets?
A: Yes. The TEU-H83 switches between double-layer and single-layer production via HMI parameter adjustment. For single-layer runs, the second feeding station is deactivated and output can reach even higher speeds using all 83 stations.
Q4: What is the typical ROI timeline?
A: With 358,560 tablets per hour output, a single 8-hour shift produces approximately 2.8 million tablets daily. Most contract manufacturers achieve full ROI within 12-18 months, while captive pharma plants typically recover investment within 2-3 years through reduced labor and increased throughput.
Q5: How does the AWC system maintain precision at high speed?
A: The AWC system samples compression force at every station in real-time. When deviation from set tolerances is detected, the PLC immediately adjusts the filling cam position. The system also supports individual first-layer weight sampling during production, ensuring both layers remain within specification without stopping the machine.
Q6: Is the control system FDA 21 CFR Part 11 compliant?
A: Yes. The German PLC and HMI provide multi-level user access, electronic signatures, comprehensive audit trails, secure data logging, and recipe management with full version history. Validation documentation is included in the standard delivery package.
Q7: What tooling options are available?
A: The TEU-H83 uses BB-type tooling (19mm shaft, 24mm die). We custom-manufacture punches and dies in round, oblong, capsule, geometric shapes with embossing, scoring, and logo options. Wear-resistant coatings (TiN, CrN) are available for abrasive formulations.
Q8: What after-sales support is included?
A: We provide complete IQ/OQ/PQ documentation, on-site installation and commissioning, operator training (3-5 days), preventive maintenance schedules, recommended spare parts inventory lists, 24/7 remote technical support, and worldwide spare parts shipping.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer,Exporter
Year Established:
2014 Year
Ecer Certification：
Verified Supplier
Since its establishment in 2014, TIWIN INDUSTRY has accumulated over a decade of valuable industry experience, becoming a trusted and leading supplier in the sector. We specialize in providing high-quality machinery and production line solutions for the pharmaceutical, food, and chemical industries,... Since its establishment in 2014, TIWIN INDUSTRY has accumulated over a decade of valuable industry experience, becoming a trusted and leading supplier in the sector. We specialize in providing high-quality machinery and production line solutions for the pharmaceutical, food, and chemical industries,...
