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Automatic Capsule Premade Pouch (Doypack) Filling and Sealing Machine
This automatic packaging system is specifically engineered to count, fill, and seal hard capsules, softgels, and tablets into premade pouches (Doypacks, stand-up pouches, zipper bags). By integrating a high-precision multi-channel electronic counting head with an advanced rotary or horizontal premade pouch packaging machine, this system delivers a highly aesthetic, secure, and airtight packaging solution. It is the ideal high-end packaging line for pharmaceutical, nutraceutical, and supplement manufacturers complying with strict cGMP and FDA standards.
Technical Specifications
Category
Parameter
Specification
Counting and Filling
Suitable for product type
Tablet, capsules, soft gel capsules
Filling quantity range
1-9999
Power
1.6kw
Compressed air
0.6Mpa
Voltage
220V/1P 50Hz
Machine dimension
1900x1800x1750mm
Packaging
Suitable for bag type
Pre-made doypack bag
Suitable for bag size
By customized
Power
By customized
Voltage
220V/1P 50Hz
Capacity
By customized
Machine dimension
900x1100x1900 mm
Net weight
400kg
Complete Step-by-Step Working Process
Bag Feeding: Premade bags are fed from the bag magazine and picked up by vacuum suction.
Date Coding: Hot stamping, inkjet, or laser printer prints batch numbers and expiry dates onto the pouch.
Zipper Opening: Mechanical grippers and vacuum suction cups open the pouch body and open the zipper simultaneously.
Capsule Counting & Filling: The integrated electronic counter counts the exact quantity of capsules and drops them through a dust-free feeding chute directly into the opened pouch.
Bag Settling (Optional): A bottom-vibration device shakes the pouch to help capsules settle, preventing them from catching in the sealing zone.
Heat Sealing: Heavy-duty sealing bars seal the pouch tightly under controlled temperature and pressure.
Conveying: Doypack is discharged onto the output conveyor.
Frequently Asked Questions
What products can this machine count and pack?
The machine is suitable for capsules, tablets, softgels, pills, gummies (optional), and other solid products that can be accurately counted.
What pouch types are supported?
It is designed for Doypack (stand-up) pouches and can also support zipper pouches, flat pouches, and other premade pouch types, depending on the machine configuration.
How does the counting system work?
The machine uses a high-speed electronic counting system with photoelectric sensors to ensure accurate counting before the products are discharged into the pouch.
What counting range is available?
The counting quantity can be freely set through the touchscreen, from a few pieces up to hundreds of pieces per pouch, depending on the product size.
What is the counting accuracy?
The counting accuracy is typically 99.8%-100%, depending on the product shape, size, and feeding conditions.
What is the packaging speed?
The production speed depends on the product size and counting quantity. Typical output ranges from 15 to 50 pouches per minute.
Can the machine handle different capsule or tablet sizes?
Yes. The machine is designed to accommodate various capsule and tablet sizes with simple parameter adjustments and, if necessary, minor change parts.
Is the machine suitable for pharmaceutical applications?
Yes. The machine is manufactured with SUS304 stainless steel as standard. It can be designed to comply with GMP requirements.
Can the machine add nitrogen flushing before sealing?
Yes. Optional nitrogen flushing is available to extend product shelf life and maintain product quality.
Can the machine be integrated with other equipment?
Yes. It can be integrated with metal detectors, checkweighers, vision inspection systems, printers, labeling machines, and case packing systems to form a fully automatic packaging line.
Is the machine easy to operate?
Yes. The PLC control system with a touchscreen interface allows operators to easily set counting quantities, packaging parameters, and save product recipes for quick changeovers.
Do you provide installation and after-sales service?
Yes. We provide installation guidance, remote technical support, operation training, spare parts supply, and overseas on-site service upon request.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer,Exporter
Year Established:
2014 Year
Ecer Certification：
Verified Supplier
Since its establishment in 2014, TIWIN INDUSTRY has accumulated over a decade of valuable industry experience, becoming a trusted and leading supplier in the sector. We specialize in providing high-quality machinery and production line solutions for the pharmaceutical, food, and chemical industries,... Since its establishment in 2014, TIWIN INDUSTRY has accumulated over a decade of valuable industry experience, becoming a trusted and leading supplier in the sector. We specialize in providing high-quality machinery and production line solutions for the pharmaceutical, food, and chemical industries,...
