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{"title":"Semi Automatic Capsule Counting Machine 760MM Touchscreen Tablet Counting","imgUrl":"https:\/\/img.chinax.com\/nimg\/64\/d4\/ec04887ce8a55ced1535ccc1325c-200x200-1\/semi_automatic_capsule_counting_machine_760mm_touchscreen_tablet_counting_machine.jpg","attrs":{"Customizationoptions":"Available based on product and packaging requirements","Powersupply":"220V\/380V, 50Hz\/60Hz","Model Number":"TW-2A","Filling nozzles":"2 PCS"}}
{"title":"Premade Zipper Doypack Capsule Counting Machine Filling Capsule Sealing Machine","imgUrl":"https:\/\/img.chinax.com\/nimg\/14\/ff\/116251d71e027527737469132c3d-200x200-1\/premade_zipper_doypack_capsule_counting_machine_filling_capsule_sealing_machine.jpg","attrs":{"Customizationoptions":"Available based on product and packaging requirements","Powersupply":"220V\/380V, 50Hz\/60Hz","Model Number":"TW-6","Delivery Time":"20 business days"}}
{"title":"8 Channels Pill Counting Machine Vision Inspection For Tablets And Capsules","imgUrl":"https:\/\/img.chinax.com\/nimg\/ae\/70\/7db38b3384fd1b2df97f4c26b000-200x200-1\/8_channels_pill_counting_machine_vision_inspection_for_tablets_and_capsules_1900mm.jpg","attrs":{"Model Number":"TW-8H","Highlight":"widen channel,with 3-stage vibration","Minimum Order Quantity":"1 Set","Machine net weight":"560kg"}}
{"title":"High Speed Automatic Visual Inspection Machine 16 Channel 60 Bottles\/Min","imgUrl":"https:\/\/img.chinax.com\/nimg\/bb\/86\/e863c4baa536fcec5fe270b22213-200x200-1\/high_speed_automatic_visual_inspection_machine_16_channel_60_bottles_2fmin.jpg","attrs":{"Capacity":"60 bottles\/min (100pcs per bottle)","Net Weight":"560kg","Userinterface":"Touchscreen HMI","Maintenance":"Easy maintenance with modular design"}}
Doypack Capsule Counting Filling Sealing Machine Automatic Premade Pouch Stand Up Zipper Bag For Pharma Nutraceutical
This fully integrated packaging system combines high-precision electronic capsule counting with automatic premade pouch (Doypack) handling — delivering a complete count-fill-seal solution in one compact line. Designed for pharmaceutical and nutraceutical manufacturers seeking premium retail-ready Doypack packaging, the system handles the full sequence: vacuum bag pickup, date coding, zipper opening, multi-channel electronic counting, dust-free filling, pouch settling, and heat sealing. Optional nitrogen flushing extends product shelf life for oxygen-sensitive formulations.
Technical Specifications
Category
Parameter
Specification
Counting & Filling
Suitable for Product
Tablets, capsules, softgels
Filling Quantity Range
1-9999 per pouch
Power
1.6KW
Compressed Air
0.6Mpa
Voltage
220V/1P, 50Hz
Machine Dimension
1,900 x 1,800 x 1,750mm
Packaging
Suitable for Bag Type
Premade Doypack, stand-up pouch, zipper bag
Suitable for Bag Size
Customizable
Capacity
15-50 pouches/min (based on fill count)
Voltage
220V/1P, 50Hz
Packaging Unit Dimension
900 x 1,100 x 1,900mm
Net Weight
400kg
Complete Workflow
Step 1: Bag Feeding
Premade pouches loaded into bag magazine and picked individually by vacuum suction cups
Servo-driven gripper transport system ensures precise pouch positioning at each station
Step 2: Date Coding & Zipper Opening
Integrated hot stamp, inkjet, or laser printer applies batch number and expiry date
Mechanical grippers and vacuum suction simultaneously open pouch body and zipper track
Step 3: Capsule Counting & Filling
Multi-channel electronic counting head with photoelectric sensors achieves 99.8%+ accuracy
Dust-free feeding chute directs counted capsules directly into the opened pouch
Step 4: Settling & Sealing
Optional bottom vibration settles capsules below the seal zone to prevent sealing interference
Heavy-duty heat sealing bars with independent temperature and pressure control per station
Optional nitrogen gas flushing before final seal for extended product shelf life
Step 5: Discharge
Finished Doypack discharged onto output conveyor for downstream metal detection, checkweighing, and case packing
Doypack Advantages for Pharmaceutical Products
Stand-up pouch format provides superior shelf presence and brand differentiation vs. traditional bottles
Zipper reclosure maintains product freshness after opening — ideal for multi-dose supplement packaging
Airtight heat seal with optional nitrogen flush protects hygroscopic and oxygen-sensitive formulations
Lightweight pouch format reduces shipping weight by up to 70% compared to rigid bottles
Tamper-evident seal capabilities meeting retail and e-commerce packaging requirements
SUS304 stainless steel construction with GMP-compliant design for regulated manufacturing
PLC Control & Integration
PLC touchscreen control for counting quantity, sealing temperature, and speed parameters
Recipe storage for multiple product SKUs with one-touch recall
Compatible with upstream capsule filling machines and downstream metal detectors, checkweighers, labeling, and case packing systems
CE certified with comprehensive documentation package
FAQ
Q: What types of Doypack pouches are compatible?
The TW-6 handles standard premade Doypack (stand-up) pouches, zipper pouches, flat pouches, and gusseted pouches. Bag dimensions are customizable based on your product fill count and desired retail presentation. We can configure the machine for your specific pouch size during order specification.
Q: How does Doypack packaging compare to bottle filling for capsules?
Doypack packaging offers several advantages: 70% lighter shipping weight, smaller storage footprint, better shelf differentiation, resealable zipper for consumer convenience, and lower per-unit packaging cost compared to rigid bottles with caps. It is particularly popular for nutraceutical and supplement brands targeting modern retail channels and e-commerce.
Q: Can this machine do nitrogen flushing?
Yes. Optional nitrogen gas flushing is available and recommended for oxygen-sensitive products such as probiotics, omega-3 softgels, and hygroscopic formulations. The system injects nitrogen into the pouch immediately before the final heat seal to displace ambient oxygen and extend product shelf life.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer,Exporter
Year Established:
2014 Year
Ecer Certification：
Verified Supplier
Since its establishment in 2014, TIWIN INDUSTRY has accumulated over a decade of valuable industry experience, becoming a trusted and leading supplier in the sector. We specialize in providing high-quality machinery and production line solutions for the pharmaceutical, food, and chemical industries,... Since its establishment in 2014, TIWIN INDUSTRY has accumulated over a decade of valuable industry experience, becoming a trusted and leading supplier in the sector. We specialize in providing high-quality machinery and production line solutions for the pharmaceutical, food, and chemical industries,...
