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High Speed Machine Vision Capsule Counting System 16 Channel
Designed for high-throughput pharmaceutical packaging operations, this 16 channel machine vision counting system delivers 60 bottles per minute with 99.99% counting accuracy. The advanced industrial camera scanning technology combined with a three-layer cascading track ensures flawless product separation even at maximum speed, making it the ideal solution for manufacturers who cannot compromise on either speed or accuracy.
Technical Specifications
Model
TW-16B
Suitable for Bottle Type
10-500ml round or square bottles
Suitable for Product
Thickness 3-30mm, Diameter 1-30mm, Length 2-45mm
Capacity
60 bottles/min (100pcs per bottle)
Filling Quantity Range
1-9999
Air Consumption
0.6Mpa
Voltage
220V/1P, 50Hz
Power
1.6KW
Machine Dimension
1,900 x 1,800 x 1,750mm
Net Weight
560kg
High-Speed Throughput Advantages
16 Channel Parallel Processing
Independent 16-channel configuration enables simultaneous counting across all lanes for maximum throughput
Three-layer stepped sliding track ensures product particles separate without overlapping at high speeds
60 bottles per minute sustained throughput at 100 pieces per bottle fill rate
Adjustable channel speed allows fine-tuning for fragile or irregularly shaped products
Advanced Vision Inspection
High-speed industrial camera with dynamic scanning and area detection technology
Automatic detection and rejection of broken tablets, half-tablets, and overlapped products
300mm optimal lens distance with automatic fill-light for clear imaging in dusty environments
99.99% filling and counting accuracy validated for pharmaceutical production
Smart Automation & Integration
Intuitive touchscreen HMI with real-time production graphics and multi-language support
"No Bottle, No Counting" intelligent interlocking protection system
Built-in motorized lifting mechanism for seamless bottle height adjustment
Fully compatible with upstream unscramblers and downstream capping/labeling equipment
Three-stage built-in dust extraction system prevents cross-contamination between lanes
GMP-Compliant Construction
SUS316L stainless steel for all product-contact surfaces; SUS304 for outer body
21 CFR Part 11 compliant for electronic records and audit trails
Self-diagnostics and fault detection displayed on HMI in real time
CE certified for international market compliance
FAQ - High Speed Counting
Q: What is the maximum throughput of this counting machine?
The TW-16B achieves 60 bottles per minute at a 100-piece fill count. Actual throughput depends on target count per bottle; fewer pieces per bottle enables higher bottle-per-minute rates. The 16-channel parallel architecture ensures sustained speed without accuracy degradation.
Q: How does the 16-channel design improve speed vs. 8 or 12 channel machines?
Each channel operates independently, so doubling channels roughly doubles throughput at the same counting accuracy. The three-layer cascading track ensures product flow remains laminar and separated across all 16 lanes simultaneously.
Q: Can this machine keep up with high-speed packaging lines?
Yes. The TW-16B is engineered for inline integration with automated unscramblers, cappers, and labelers. Its 60 bpm sustained rate matches typical mid-to-high-speed pharma packaging line requirements.
Q: Does counting speed affect accuracy?
No. The machine vision system operates independently of mechanical speed. Camera frame rate and processing are designed to maintain 99.99% accuracy across the full 5-60 bpm operating range. The smart rejection system automatically diverts any bottle with over-count, under-count, or product fragments.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer,Exporter
Year Established:
2014 Year
Ecer Certification：
Verified Supplier
Since its establishment in 2014, TIWIN INDUSTRY has accumulated over a decade of valuable industry experience, becoming a trusted and leading supplier in the sector. We specialize in providing high-quality machinery and production line solutions for the pharmaceutical, food, and chemical industries,... Since its establishment in 2014, TIWIN INDUSTRY has accumulated over a decade of valuable industry experience, becoming a trusted and leading supplier in the sector. We specialize in providing high-quality machinery and production line solutions for the pharmaceutical, food, and chemical industries,...
