Energy Saving Low Emission Industrial Burner For Chemical Metallurgy Coating And

Product Specification

High-Efficiency Industrial Burner — Safe, Reliable, and Energy-Saving Solution for Complex Conditions

Overview

This industrial burner adopts an intelligent temperature and combustion control system, utilizing advanced sensors and PID algorithms to precisely regulate flame temperature, combustion ratio, and air–fuel distribution. The system ensures stable, efficient, and low-emission combustion under a wide range of industrial conditions, providing reliable thermal energy for chemical, metallurgy, coating, drying, and incineration processes.

The design emphasizes energy recovery and safety, integrating explosion-proof structures and multi-level safety interlocks to ensure consistent operation even under fluctuating gas supply or high-temperature environments.

Product Image:

The burner system was supplied as part of an EPC project by Jiangsu Ruiding Environmental Engineering Co., Ltd., designed for continuous and stable operation in harsh industrial environments. The system features automated ignition, flame monitoring, and air–fuel ratio adjustment, allowing optimal combustion performance and reduced maintenance costs.

Through optimized burner head design and heat recovery configuration, the system achieves high thermal efficiency (>95%) and significant reductions in NOx emissions, aligning with strict local and international environmental standards.

Working Principle

The burner introduces a mixture of air and fuel through a precision-controlled nozzle system. After ignition, the combustion chamber stabilizes the flame while maintaining ideal turbulence and mixing to ensure complete combustion.

The hot flue gas generated can be directed to heat exchangers, furnaces, or catalytic systems, or used in recuperative oxidation processes to recover residual heat. The integrated control system dynamically adjusts parameters such as air flow, fuel pressure, and combustion temperature, improving both safety and efficiency.

Advantages

1. High Efficiency & Energy Saving

   • Advanced combustion design reduces fuel consumption by up to 15% compared with conventional burners.

   • High heat transfer rate with stable flame ensures uniform heating.

2. Safety & Explosion-Proof Design

   • Equipped with multi-level flame detection, overtemperature protection, and automatic shutdown systems.

   • Explosion-proof components allow reliable use in hazardous and high-temperature environments.

3. Environmental Protection

   • Low NOx emission technology (NOx < 50 mg/Nm³).

   • Complete combustion minimizes unburned hydrocarbons and CO emissions.

4. Ease of Operation & Maintenance

   • Modular design for quick installation and replacement.

   • Intelligent control interface allows remote monitoring and fault diagnostics.

5. Wide Application Range

    

   • Applicable to furnaces, kilns, dryers, boilers, and catalytic oxidation units.

   • Supports multiple fuels including natural gas, propane, diesel, and biogas.

R&D and Production:

Ruiding has established the jiangsu province clean incineration resource engineering technology center and the key laboratory of the JICUI-Ruidings joint innovation center.

This laboratory is equipped with advanced detection equipment such as ICP inductively coupled plasma emission spectrometry, atomic absorption spectrophotometry, atomic fluorescence spectrophotometry, high-temperature combustion ion chromatography analyzer, high-temperature combustion rate analyzer, and rapid equilibrium flash point tester. it possesses capabilities for heavy metal analysis, elemental analysis, off-gas calorific value analysis, ash melting point detection, incineration boiler water quality testing, sewage analysis, and volatile waste analysis, etc.

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Main Clients:

Company Introduction:

Ruiding is expertized in the engineering, fabrication, construction, commissioning service of industrial waste combustion treatment system including thermal oxidizer (also referred to as incinerator), heat recovery system (boiler), pressurized vessel, flue gas treatment system (DeSOX, DeNOx) and plate heat exchanger, etc.

Ruiding has been authorized with the Environmental Protection Engineering Class 2 (waste gas, waste liquid, waste solid treatment) EPC certificate, ASME Certificate, Class A boiler manufacturing license, Class A boiler installation and Revamping & Maintenance certificate, A2 designing and manufacturing certificate for press vessel, GC1, GC2 press pipeline designing & construction certificate.

Ruiding covers a building area of over 250,000 square meters and has nearly 300 professional and technical staffs. We have completed over 500 engineering projects, spread across various domestic and international industries, with a significant market share in the petrochemical industry.

Faq:

1. What is the company's main business? ‌
Focus on the R&D, design, production, installation and commissioning of industrial three wastes (waste gas/waste liquid/solid waste) incineration treatment equipment and special boilers, and provide supporting equipment (such as heat exchangers, sludge dryers, etc.) ‌.
2. Do you have industry qualification certification? ‌
The company has now passed the quality, environment, occupational health, and occupational hygiene and safety management system certifications, and has the second-level qualification for environmental protection engineering contracting, Class B special environmental engineering design, Class A boiler manufacturing qualification, Class A boiler installation, inspection and maintenance certificate, A2 pressure vessel design and manufacturing certificate, GC1, GC2 pressure pipeline design and installation certificate, and Class A environmental pollution control (waste, waste gas, waste liquid) qualification certificate.
‌3. What are the core products? ‌
(1) Waste gas incinerator:
Regenerative thermal oxidation furnace (RTO), regenerative catalytic oxidation furnace (RC0), catalytic oxidation furnace (C0), high temperature thermal incinerator (T0), catalytic denitrification furnace (SCR)
(2) Waste liquid incinerator:
Organic waste liquid incinerator, salt-containing waste liquid incinerator, heavy component residue incinerator
(3) Solid incinerator:
Combined rotary kiln incinerator, gas-controlled pyrolysis incinerator, fluidized bed incinerator, step-type incinerator
(4) A-level boiler:
Modular waste heat boiler, tunnel waste heat boiler, furnace-boiler integrated incineration boiler, large cavity membrane wall boiler, fire tube boiler
(5) Plate heat exchanger:
Fully welded pressure plate heat exchanger, high-efficiency vortex tube heat exchanger, high-efficiency spiral tube heat exchanger
(6) Incineration auxiliary machine:
Sludge dryer, customized burner, solid waste crusher, VOC catalyst ‌
4. In what aspects are the technical advantages reflected? Have you ever had experience in cross-border cooperation?

We have 29 patented technologies, covering the fields of incinerator structure optimization, heat recovery, etc. The company has a first-class design team in China, which has mastered the incinerator technology and is familiar with the operation of incinerators. The designers have a solid theoretical foundation and rich design and practical experience. During the design process, they combine the operation of advanced devices at home and abroad to carry out process and structural design. The design response is fast, and the plan can be modified in time according to the buyer's requirements, and optimization suggestions can be made according to the buyer's data and processes.
5. What does the service scope include?
We provide full-process services from project consultation, scheme design, equipment manufacturing to installation and commissioning, and support pressure pipeline and boiler renovation.
6. Are there any successful cases for reference?
It has served multiple industries including petroleum, chemical, pharmaceutical, and solid waste disposal. Typical cases include organic waste gas RTO system, chemical waste liquid incineration project, etc.
7. How to obtain cooperation or quotation?
You can submit your needs through the official website online form, or contact directly:
Tel: +86 15606162805 ; +86 0510-87418884
Email: ruiding@rdee.com.cn
Address: Xinzhuang Industrial Concentration Zone, Yixing City, Jiangsu Province, China.
8. Is there any international business cooperation? ‌
Holding the independent import and export rights, we can provide equipment export and technical solution customization services for overseas customers.