SMARTWEIGH INSTRUMENT CO.,LTD
| Supply Ability | 2000 set per month |
| Delivery Time | 10-30days |
| Packaging Details | Caron box |
| Product | Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers |
| Maximum Speed | 150-800 items/minute (configurable) |
| Weighing Accuracy | ±0.1g to ±2g (speed-dependent) |
| Minimum Detectable Deviation | 0.5% of target weight |
| Conveyor Type | Modular plastic, stainless steel, or PU belt |
| Rejection System | Pneumatic pusher, drop gate, or arm diverter |
| Belt Width | 150-600mm (adjustable) |
| Auto-Calibration | Self-calibrating every 4-8 hours |
| Changeover Time | <5 minutes (tool-less design) |
| Multi-Lane Capability | 2-6 parallel lanes |
| Power Consumption | 0.5-1.2 kW (energy-saving modes available) |
| Mean Time BetweenFailures (MTBF) | >25,000 hours |
| Real-Time Process Adjustment | Automatic feedback to filling machines |
| Predictive Maintenance | AI-based component wear monitoring |
| Data Integration | ERP/MES/SCADA compatible (OPC UA, JSON, XML) |
| Regulatory Approvals | FDA, EU 2017/745 (MDR), OIML R51 |
| IP Rating | IP54 (standard), IP66 (washdown available) |
| Noise Level | <65 dB |
| Model Number | Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers |
| Place of Origin | CHINA |
View Detail Information
Explore similar products
Smart Checkweigher Systems with AI-Driven Quality Control in Manufacturing
Pharmaceutical-Grade Automated Checkweighers for cGMP Compliance
Precision Checkweighers for Automotive Component Manufacturing
Advanced Checkweighing Solutions for Manufacturers
Product Specification
| Supply Ability | 2000 set per month | Delivery Time | 10-30days |
| Packaging Details | Caron box | Product | Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers |
| Maximum Speed | 150-800 items/minute (configurable) | Weighing Accuracy | ±0.1g to ±2g (speed-dependent) |
| Minimum Detectable Deviation | 0.5% of target weight | Conveyor Type | Modular plastic, stainless steel, or PU belt |
| Rejection System | Pneumatic pusher, drop gate, or arm diverter | Belt Width | 150-600mm (adjustable) |
| Auto-Calibration | Self-calibrating every 4-8 hours | Changeover Time | <5 minutes (tool-less design) |
| Multi-Lane Capability | 2-6 parallel lanes | Power Consumption | 0.5-1.2 kW (energy-saving modes available) |
| Mean Time BetweenFailures (MTBF) | >25,000 hours | Real-Time Process Adjustment | Automatic feedback to filling machines |
| Predictive Maintenance | AI-based component wear monitoring | Data Integration | ERP/MES/SCADA compatible (OPC UA, JSON, XML) |
| Regulatory Approvals | FDA, EU 2017/745 (MDR), OIML R51 | IP Rating | IP54 (standard), IP66 (washdown available) |
| Noise Level | <65 dB | Model Number | Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers |
| Place of Origin | CHINA | ||
| High Light | automated checkweigher for high-volume production ，cost-saving automatic checking weigher ，industrial checkweigher | ||
Cost-Saving Automated Checkweigher Solutions for High-Volume Production
In high-volume manufacturing, even minor weight variations can lead to significant financial losses due to product giveaway, regulatory fines, and customer returns. Automated checkweighers provide a cost-effective, high-speed solution to ensure weight compliance while optimizing production efficiency.
This document explores how smart checkweighers reduce operational costs, minimize waste, and enhance profitability in high-speed manufacturing environments.
Problem: Overfilling (giveaway) increases material costs—e.g., a 0.5g overfill in a food plant producing 1 million units/month wastes 500kg of product.
Solution: Smart checkweighers dynamically adjust filling machines to maintain ±0.1g accuracy, reducing giveaway by 2-5%.
ROI Example:
Product cost: $10/kg
Monthly savings: 500kg × $10 = $5,000/month
Problem: Underweight products violate labeling laws (e.g., FDA, EU weights & measures regulations), leading to fines & recalls.
Solution: Real-time weight monitoring rejects underfilled products before packaging, ensuring compliance.
Cost Avoidance Example:
Regulatory fine: $10,000 per violation
Recalls: $50,000+ per incident
Checkweigher ROI: Prevents costly penalties.
Problem: Manual weight checks are slow, inconsistent, and labor-intensive.
Solution: Automated checkweighers operate at 600-800 units/minute, replacing 3-5 workers/shift.
Labor Savings Example:
Workers replaced: 3 per shift × 3 shifts = 9 workers
Annual wage savings: 9 × $40,000 = $360,000/year
Problem: Incorrect weights lead to rejected batches, repacking, and disposal costs.
Solution: Instant rejection of out-of-spec products reduces rework by 90%.
Waste Reduction Example:
Previous rejection rate: 3% → New rate: 0.3%
Savings: 2.7% of 1M units/month = 27,000 fewer wasted units
Self-calibration – Reduces downtime vs. manual recalibration.
Predictive maintenance – Alerts before failures occur, avoiding $5,000+ emergency repairs.
Low-power modes – Saves energy in idle periods.
✅ Fast ROI – Pays for itself in <1 year through waste reduction & labor savings.
✅ Regulatory Protection – Avoids $10,000–$100,000+ in fines per violation.
✅ Higher Efficiency – Runs at 600–800 units/min, replacing manual checks.
✅ Smart Adjustments – AI-driven optimization continuously improves accuracy.
| Parameter | Specifications |
| Maximum Speed | 150-800 items/minute (configurable) |
| Weighing Accuracy | ±0.1g to ±2g (speed-dependent) |
| Minimum Detectable Deviation | 0.5% of target weight |
| Conveyor Type | Modular plastic, stainless steel, or PU belt |
| Rejection System | Pneumatic pusher, drop gate, or arm diverter |
| Belt Width | 150-600mm (adjustable) |
| Auto-Calibration | Self-calibrating every 4-8 hours |
| Changeover Time | <5 minutes (tool-less design) |
| Multi-Lane Capability | 2-6 parallel lanes |
Company Details
Business Type:
Manufacturer,Exporter,Seller
Year Established:
2005
Total Annual:
500-1000
Employee Number:
50~100
Ecer Certification：
Verified Supplier
SMARTWEIGH INSTRUMENT CO.,LTD , established over 15 years, which is one of the largest manufacturers and exporter in China. Our workshop occupy 20,000 square meters and located in a very convenient and beautiful city, Changzhou, it is close to Shanghai and only take one hour by high speed railway. ... SMARTWEIGH INSTRUMENT CO.,LTD , established over 15 years, which is one of the largest manufacturers and exporter in China. Our workshop occupy 20,000 square meters and located in a very convenient and beautiful city, Changzhou, it is close to Shanghai and only take one hour by high speed railway. ...
Get in touch with us
Leave a Message, we will call you back quickly!