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SMARTWEIGH INSTRUMENT CO.,LTD

  • China ,Jiangsu
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China Industry 4.0 Checkweighing Solutions with Real-Time Data Analytics
China Industry 4.0 Checkweighing Solutions with Real-Time Data Analytics

  1. China Industry 4.0 Checkweighing Solutions with Real-Time Data Analytics
  2. China Industry 4.0 Checkweighing Solutions with Real-Time Data Analytics

Industry 4.0 Checkweighing Solutions with Real-Time Data Analytics

  1. MOQ: 1 set
  2. Price: Negotiation
  3. Get Latest Price
Supply Ability 2000 set per month
Delivery Time 10-30days
Packaging Details Caron box
Product Industry 4.0 Checkweighing Solutions
Weighing Range 0.1g – 50kg (customizable)
Accuracy ±0.1g to ±1g (depends on load cell)
Weighing Speed Up to 400 items/minute (high-speed models)
Resolution 1:10,000 (or higher for precision applications)
Real-Time Processing <50ms latency per measurement
Statistical Tools SPC (Cp/Cpk), Trend Analysis, OOS (Out-of-Spec) Alerts
Predictive Maintenance AI-based anomaly detection for load cells/motors
Protocols OPC UA, MQTT, REST API, Modbus TCP/IP
Cloud Integration AWS IoT, Microsoft Azure, Google Cloud
ERP/MES Compatibility SAP, Siemens MindSphere, Rockwell FactoryTalk
Rejection Mechanism Pneumatic pusher, servo-driven arm, or conveyor diverters
Feedback Loop Adjusts filler/packer settings via PLC (e.g., SIEMENS, Allen-Bradley)
Standards FDA 21 CFR Part 11, EU Weights & Measures Directive, GMP, HACCP
Data Logging CSV, PDF, SQL Database (full audit trail)
ID Integration Barcode/QR/RFID scanning for batch tracking
Display 7"–15" Touchscreen (Linux/Windows OS)
Software Web-based dashboard (real-time + historical reports)
Alerts SMS/Email notifications for deviations/maintenance
Power Supply 24V DC / 110–230V AC
Operating Temperature 0°C to 40°C (32°F to 104°F)
IP Rating IP65 (dust/water-resistant for harsh environments)
Conveyor Type Belt, roller, or vibratory feeder (stainless steel AISI 304/316)
Dimensions Customizable (typical: 800–2000mm length)
Model Number Industry 4.0 Checkweighing Solutions
Place of Origin CHINA
Brand Name

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  1. Product Details
  2. Company Details

Product Specification

Supply Ability 2000 set per month Delivery Time 10-30days
Packaging Details Caron box Product Industry 4.0 Checkweighing Solutions
Weighing Range 0.1g – 50kg (customizable) Accuracy ±0.1g to ±1g (depends on load cell)
Weighing Speed Up to 400 items/minute (high-speed models) Resolution 1:10,000 (or higher for precision applications)
Real-Time Processing <50ms latency per measurement Statistical Tools SPC (Cp/Cpk), Trend Analysis, OOS (Out-of-Spec) Alerts
Predictive Maintenance AI-based anomaly detection for load cells/motors Protocols OPC UA, MQTT, REST API, Modbus TCP/IP
Cloud Integration AWS IoT, Microsoft Azure, Google Cloud ERP/MES Compatibility SAP, Siemens MindSphere, Rockwell FactoryTalk
Rejection Mechanism Pneumatic pusher, servo-driven arm, or conveyor diverters Feedback Loop Adjusts filler/packer settings via PLC (e.g., SIEMENS, Allen-Bradley)
Standards FDA 21 CFR Part 11, EU Weights & Measures Directive, GMP, HACCP Data Logging CSV, PDF, SQL Database (full audit trail)
ID Integration Barcode/QR/RFID scanning for batch tracking Display 7"–15" Touchscreen (Linux/Windows OS)
Software Web-based dashboard (real-time + historical reports) Alerts SMS/Email notifications for deviations/maintenance
Power Supply 24V DC / 110–230V AC Operating Temperature 0°C to 40°C (32°F to 104°F)
IP Rating IP65 (dust/water-resistant for harsh environments) Conveyor Type Belt, roller, or vibratory feeder (stainless steel AISI 304/316)
Dimensions Customizable (typical: 800–2000mm length) Model Number Industry 4.0 Checkweighing Solutions
Place of Origin CHINA Brand Name
High Light automatic checkweigher with real-time analyticsIndustry 4.0 checkweighing solutionscheckweighing machine with data analytics

Industry 4.0 Checkweighing Solutions with Real-Time Data Analytics


Overview

Industry 4.0 checkweighing solutions integrate advanced weighing technology with real-time data analytics, IoT connectivity, and smart automation to enhance precision, efficiency, and traceability in production lines. These systems ensure accurate weight measurement while providing actionable insights for quality control, compliance,

and process optimization.

Key Features

  1. High-Precision Checkweighing

    • Ultra-accurate load cells and dynamic weighing technology for fast and reliable measurements.

    • Tolerance-based sorting (accept/reject) to ensure compliance with regulatory standards.

  2. Real-Time Data Analytics

    • Instant weight data processing with AI-driven trend analysis.

    • Statistical Process Control (SPC) for monitoring deviations and minimizing waste.

    • Predictive analytics to detect anomalies and prevent production errors.

  3. IoT & Cloud Integration

    • Seamless connectivity via OPC UA, MQTT, or REST APIs for Industry 4.0 ecosystems.

    • Cloud-based dashboards for remote monitoring and historical data tracking.

    • Integration with MES (Manufacturing Execution Systems) and ERP software.

  4. Automation & Smart Feedback

    • Automated rejection of under/overweight products with servo-driven mechanisms.

    • Closed-loop feedback to upstream/downstream machines (e.g., fillers, packaging) for self-optimization.

  5. Traceability & Compliance

    • Digital record-keeping for audits (FDA, EU, GMP, HACCP).

    • Barcode/QR code scanning for batch tracking and recalls.

  6. User-Friendly HMI & Alerts

    • Touchscreen interfaces with customizable reporting.

    • Real-time alerts for maintenance, calibration, or process deviations.

Benefits

✔ Improved Quality Control – Reduces giveaway and ensures consistency.
✔ Higher Efficiency – Minimizes downtime with predictive maintenance.
✔ Regulatory Compliance – Automated documentation for food, pharma, and logistics.
✔ Cost Savings – Optimizes material usage and reduces waste.

Applications

  • Food & Beverage – Portion control, labeling compliance.

  • Pharmaceuticals – Pill/capsule weight verification.

  • Logistics – Package weight checks for shipping accuracy.

  • Cosmetics & Chemicals – Filling line precision.

Conclusion

Industry 4.0-enabled checkweighers with real-time analytics transform traditional weight inspection into

a smart, data-driven process, enhancing productivity and quality in modern smart factories.


Parameter Specifications
Weighing Range 0.1g – 50kg (customizable)
Accuracy ±0.1g to ±1g (depends on load cell)
Weighing Speed Up to 400 items/minute (high-speed models)
Resolution 1:10,000 (or higher for precision applications)
Real-Time Processing <50ms latency per measurement
Statistical Tools SPC (Cp/Cpk), Trend Analysis, OOS (Out-of-Spec) Alerts
Predictive Maintenance AI-based anomaly detection for load cells/motors
Protocols OPC UA, MQTT, REST API, Modbus TCP/IP
Cloud Integration AWS IoT, Microsoft Azure, Google Cloud

Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer,Exporter,Seller

  • Year Established:

    2005

  • Total Annual:

    500-1000

  • Employee Number:

    50~100

  • Ecer Certification:

    Verified Supplier

SMARTWEIGH INSTRUMENT CO.,LTD , established over 15 years, which is one of the largest manufacturers and exporter in China. Our workshop occupy 20,000 square meters and located in a very convenient and beautiful city, Changzhou, it is close to Shanghai and only take one hour by high speed railway. ... SMARTWEIGH INSTRUMENT CO.,LTD , established over 15 years, which is one of the largest manufacturers and exporter in China. Our workshop occupy 20,000 square meters and located in a very convenient and beautiful city, Changzhou, it is close to Shanghai and only take one hour by high speed railway. ...

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Get in touch with us

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  • SMARTWEIGH INSTRUMENT CO.,LTD
  • Longhu Road 1# , Jintan City, Chanzhou, Jiangsu, China
  • https://www.roadweighbridge.com/

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