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SMARTWEIGH INSTRUMENT CO.,LTD

  • China ,Jiangsu
  • Verified Supplier
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China Maximizing Production Output with High-Speed Checkweighing
China Maximizing Production Output with High-Speed Checkweighing

  1. China Maximizing Production Output with High-Speed Checkweighing
  2. China Maximizing Production Output with High-Speed Checkweighing

Maximizing Production Output with High-Speed Checkweighing

  1. MOQ: 1 set
  2. Price: Negotiation
  3. Get Latest Price
Supply Ability 2000 set per month
Delivery Time 10-30days
Packaging Details Caron box
Product Maximizing Production Output with High-Speed Checkweighing
Weighing Rate 100–600 units/minute
Conveyor Speed 0.2–2.0 m/s (adjustable)
Stabilization Time ≤1 second
Weight Tolerance ±0.1–0.5% of target weight
Repeatability ±0.05–0.2% of reading
Minimum Weighable Value (e) 1–10g (Class III)
Reject Mechanism Speed ≤50ms response time
Overload Protection 120% of max capacity
Operating Temperature 0°C to 40°C
Vibration Resistance ±0.2g (ISO 10816-3)
Power Supply 24V DC ±5% or 100–240V AC, 50/60Hz
EMC Compliance EN 61326-1 (Industrial EMI/RFI immunity)
Data Logging Resolution Timestamp ±1ms, weight ±0.01g
Interface Protocols USB, RS-232, Ethernet, IoT (MQTT/OPC UA)
Legal-for-Trade Certification NTEP (US), MID (EU), OIML R51 (Global)
Material Safety FDA-compliant (21 CFR) / Stainless Steel 316
Giveaway Reduction 0.5–2% of product cost
False Reject Rate <0.1%
Brand Name
Model Number Maximizing Production Output with High-Speed Checkweighing
Place of Origin CHINA

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  1. Product Details
  2. Company Details

Product Specification

Supply Ability 2000 set per month Delivery Time 10-30days
Packaging Details Caron box Product Maximizing Production Output with High-Speed Checkweighing
Weighing Rate 100–600 units/minute Conveyor Speed 0.2–2.0 m/s (adjustable)
Stabilization Time ≤1 second Weight Tolerance ±0.1–0.5% of target weight
Repeatability ±0.05–0.2% of reading Minimum Weighable Value (e) 1–10g (Class III)
Reject Mechanism Speed ≤50ms response time Overload Protection 120% of max capacity
Operating Temperature 0°C to 40°C Vibration Resistance ±0.2g (ISO 10816-3)
Power Supply 24V DC ±5% or 100–240V AC, 50/60Hz EMC Compliance EN 61326-1 (Industrial EMI/RFI immunity)
Data Logging Resolution Timestamp ±1ms, weight ±0.01g Interface Protocols USB, RS-232, Ethernet, IoT (MQTT/OPC UA)
Legal-for-Trade Certification NTEP (US), MID (EU), OIML R51 (Global) Material Safety FDA-compliant (21 CFR) / Stainless Steel 316
Giveaway Reduction 0.5–2% of product cost False Reject Rate <0.1%
Brand Name Model Number Maximizing Production Output with High-Speed Checkweighing
Place of Origin CHINA
High Light high-speed checkweighing load cellMettler Toledo production weighingindustrial checkweighing load cell

Maximizing Production Output with High-Speed Checkweighing


1. Introduction

High-speed checkweighing systems are critical in industries such as food & beverage, pharmaceuticals,

and logistics, where throughput, accuracy, and compliance directly impact profitability. Optimizing

these systems ensures minimal waste, regulatory adherence, and maximum efficiency.


2. System Integration & Automation

  • Seamless PLC/Sensor Communication

    • Use EtherCAT or PROFINET for real-time data transfer.

    • Integrate with MES/ERP systems for batch tracking.

  • AI-Based Dynamic Adjustment

    • Machine learning algorithms adjust conveyor speed & tolerances based on product variability.


3. Advanced Technologies for High-Speed Checkweighing

3.1. Multi-Head Checkweighers

  • Parallel weighing stations (2–16 heads) increase speed without sacrificing accuracy.

  • Example: Ishida multi-head weighers achieve 400–600 packs/minute in snack production.

3.2. Dynamic Weight Compensation

  • Real-time adjustments for:

    • Product positioning errors (e.g., off-center loads).

    • Vibration & airflow disturbances (common in high-speed lines).

3.3. Vision-Assisted Checkweighing

  • Combines weight + shape/volume detection to:

    • Reduce false rejects (e.g., underfilled but overweight packages).

    • Ensure label compliance (e.g., net content regulations).


5. Conclusion

To maximize production output with high-speed checkweighing:
✅ Optimize speed & accuracy with servo-driven conveyors and AI adjustments.
✅ Ensure compliance with NTEP, MID, or OIML R51 certifications.
✅ Leverage multi-head & vision-assisted systems for higher throughput.
✅ Integrate with Industry 4.0 (MES/ERP/SPC) for full traceability.


Specifications:

Parameter Specifications
Weighing Rate 100–600 units/minute
Conveyor Speed 0.2–2.0 m/s (adjustable)
Stabilization Time ≤1 second
Weight Tolerance ±0.1–0.5% of target weight
Repeatability ±0.05–0.2% of reading
Minimum Weighable Value (e) 1–10g (Class III)
Reject Mechanism Speed ≤50ms response time
Overload Protection 120% of max capacity
Operating Temperature 0°C to 40°C
Vibration Resistance ±0.2g (ISO 10816-3)


Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer,Exporter,Seller

  • Year Established:

    2005

  • Total Annual:

    500-1000

  • Employee Number:

    50~100

  • Ecer Certification:

    Verified Supplier

SMARTWEIGH INSTRUMENT CO.,LTD , established over 15 years, which is one of the largest manufacturers and exporter in China. Our workshop occupy 20,000 square meters and located in a very convenient and beautiful city, Changzhou, it is close to Shanghai and only take one hour by high speed railway. ... SMARTWEIGH INSTRUMENT CO.,LTD , established over 15 years, which is one of the largest manufacturers and exporter in China. Our workshop occupy 20,000 square meters and located in a very convenient and beautiful city, Changzhou, it is close to Shanghai and only take one hour by high speed railway. ...

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  • SMARTWEIGH INSTRUMENT CO.,LTD
  • Longhu Road 1# , Jintan City, Chanzhou, Jiangsu, China
  • https://www.roadweighbridge.com/

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