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SMARTWEIGH INSTRUMENT CO.,LTD

  • China ,Jiangsu
  • Verified Supplier
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China Checkweigher Integration in Packaging Lines
China Checkweigher Integration in Packaging Lines

  1. China Checkweigher Integration in Packaging Lines

Checkweigher Integration in Packaging Lines

  1. MOQ: 1 set
  2. Price: Negotiation
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Supply Ability 2000 set per month
Delivery Time 10-30days
Packaging Details Caron box
Product Automated Checkweighing System for food industry
Weighing Range 1g – 50kg (varies by model)
Weighing Accuracy ±0.1g to ±5g (depends on speed & load)
Maximum Throughput 100 – 800 packages per minute (ppm)
Minimum Package Size 20mm (L) x 20mm (W) x 5mm (H)
Conveyor Belt Type Modular plastic, stainless steel, or PU belt
Belt Width 150mm – 600mm
Rejection System Pusher arm, air blast, drop flap, or diverter
Mounting Floor-standing or inline conveyor integration
Power Supply 110V/220V AC, 50/60Hz
Communication Protocols RS-232, Ethernet/IP, Profibus, OPC UA, Modbus TCP
Data Output Weight logs, CSV/Excel reports, SQL database integration
HMI Interface Touchscreen (7"–15"), multi-language support
IP Rating IP54 (standard), IP65/66 (washdown for food/pharma)
Operating Temperature 0°C – 40°C (32°F – 104°F)
Regulatory Standards FDA, EU 2014/31/EU (NAWI), OIML R51, ISO 9001
Sanitary Design EHEDG, GMP (for pharma/food)
Multi-Product Mode Auto-switching between preset weight profiles
Dynamic Self-Calibration Automatic zero-point adjustment
AI Anomaly Detection Machine learning for outlier detection
Brand Name
Model Number Automated Checkweighing System for food industry
Place of Origin CHINA

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  1. Product Details
  2. Company Details

Product Specification

Supply Ability 2000 set per month Delivery Time 10-30days
Packaging Details Caron box Product Automated Checkweighing System for food industry
Weighing Range 1g – 50kg (varies by model) Weighing Accuracy ±0.1g to ±5g (depends on speed & load)
Maximum Throughput 100 – 800 packages per minute (ppm) Minimum Package Size 20mm (L) x 20mm (W) x 5mm (H)
Conveyor Belt Type Modular plastic, stainless steel, or PU belt Belt Width 150mm – 600mm
Rejection System Pusher arm, air blast, drop flap, or diverter Mounting Floor-standing or inline conveyor integration
Power Supply 110V/220V AC, 50/60Hz Communication Protocols RS-232, Ethernet/IP, Profibus, OPC UA, Modbus TCP
Data Output Weight logs, CSV/Excel reports, SQL database integration HMI Interface Touchscreen (7"–15"), multi-language support
IP Rating IP54 (standard), IP65/66 (washdown for food/pharma) Operating Temperature 0°C – 40°C (32°F – 104°F)
Regulatory Standards FDA, EU 2014/31/EU (NAWI), OIML R51, ISO 9001 Sanitary Design EHEDG, GMP (for pharma/food)
Multi-Product Mode Auto-switching between preset weight profiles Dynamic Self-Calibration Automatic zero-point adjustment
AI Anomaly Detection Machine learning for outlier detection Brand Name
Model Number Automated Checkweighing System for food industry Place of Origin CHINA
High Light packaging line checkweigher integrationMettler Toledo load cell checkweigherindustrial checkweigher with load cell

Checkweigher Integration in Packaging Lines


Overview

checkweigher is a precision instrument used in production and packaging lines to verify that products meet specified weight requirements. Integrating a checkweigher into a packaging line ensures compliance with regulatory standards, minimizes giveaway (overfilling), and detects underweight products that could lead to customer complaints or legal penalties.


Key Benefits of Integration

  1. Quality Control – Automatically rejects underweight or overweight products, maintaining consistency.

  2. Regulatory Compliance – Meets trade laws (e.g., FDA, EU FMCG regulations) to avoid fines.

  3. Cost Savings – Reduces product giveaway by optimizing fill levels.

  4. Process Efficiency – Works seamlessly with conveyors, fillers, and labeling systems.

  5. Data Tracking – Records weight data for traceability and production analytics.

Integration Methods

  • In-Line Checkweighers – Installed directly within the packaging line, often after filling and before labeling/sealing.

  • Rejection Mechanisms – Uses pushers, air jets, or diverter arms to remove non-compliant products.

  • Communication Protocols – Connects via PLC, HMI, or Industry 4.0 systems (e.g., OPC UA, Ethernet/IP).

  • Multi-Stage Integration – Combines with metal detectors, vision systems, or barcode scanners for full inspection.

Challenges & Solutions

  • Vibration/Noise – Use stable mounting and vibration dampeners.

  • High-Speed Lines – Choose dynamic checkweighers with fast response times (e.g., 300+ ppm).

  • Product Variability – Adjust settings for different package sizes via preset recipes.

Applications

  • Food & Beverage – Ensures portion control (e.g., snacks, meat, canned goods).

  • Pharmaceuticals – Verifies tablet counts and blister pack weights.

  • Cosmetics & Chemicals – Prevents underfilled bottles or tubes.

Future Trends

  • AI-Driven Optimization – Predictive adjustments based on historical data.

  • Cloud-Based Monitoring – Real-time alerts and remote diagnostics.


Specifications:

Parameter Specifications
Weighing Range 1g – 50kg (varies by model)
Weighing Accuracy ±0.1g to ±5g (depends on speed & load)
Maximum Throughput 100 – 800 packages per minute (ppm)
Minimum Package Size 20mm (L) x 20mm (W) x 5mm (H)
Conveyor Belt Type Modular plastic, stainless steel, or PU belt
Belt Width 150mm – 600mm
Rejection System Pusher arm, air blast, drop flap, or diverter
Mounting Floor-standing or inline conveyor integration
Power Supply 110V/220V AC, 50/60Hz


Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer,Exporter,Seller

  • Year Established:

    2005

  • Total Annual:

    500-1000

  • Employee Number:

    50~100

  • Ecer Certification:

    Verified Supplier

SMARTWEIGH INSTRUMENT CO.,LTD , established over 15 years, which is one of the largest manufacturers and exporter in China. Our workshop occupy 20,000 square meters and located in a very convenient and beautiful city, Changzhou, it is close to Shanghai and only take one hour by high speed railway. ... SMARTWEIGH INSTRUMENT CO.,LTD , established over 15 years, which is one of the largest manufacturers and exporter in China. Our workshop occupy 20,000 square meters and located in a very convenient and beautiful city, Changzhou, it is close to Shanghai and only take one hour by high speed railway. ...

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  • SMARTWEIGH INSTRUMENT CO.,LTD
  • Longhu Road 1# , Jintan City, Chanzhou, Jiangsu, China
  • https://www.roadweighbridge.com/

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