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Automatic Robotic Grinding Machine For Rear-View Mirror Housing
Automatic Robotic Grinding Machine For Rear-View Mirror Housing
The Deflashing Bottleneck in Mirror Housing Production
Every injection-molded mirror housing leaves the mold with parting line flash, a gate vestige and ejector pin marks. Somewhere between the molding machine and the painting line, that flash has to come off -- and in most plants it comes off by hand.
Manual deflashing is slow, inconsistent and expensive: every housing is trimmed differently, every scratch from hand handling is a potential paint rejection. Our automatic robotic grinding machine replaces the bench with a force-controlled trimming cell that removes flash flush to the surface, every part, every shift.
Material-Safe Trimming: ABS, PP & PC-ABS
No melting, no burn marks, no stress whitening
Material-matched recipes switchable per housing model
Soft-material safe trimming protects thin walls by design
Right tool per defect -- no single-tool compromise
Quick-change tooling switches between burr and brush in minutes
Thin-Wall Protection -- No Melting, No Burn Marks
Mirror housings are thin-wall by design. A rigid path robot will melt or punch through; a hand grinder will do both, inconsistently.
The force-controlled head reads contact in real time and backs off the instant resistance changes -- removing flash to zero without melting, burning or thinning the wall.
Quality Benefits
Zero punched-through or heat-damaged housings
Flash removed flush -- no witness lines to sand before painting
Consistent edges reduce paint-line rejects
Production Benefits
Removes the highest-labor step between molding and painting
Fewer paint-line rejects from handling scratches
Consistent cycle time → reliable production planning
Safety & Compliance
Operator removed from dust & repetitive motion
Clean shop floor around the molding line -- audit-ready
Compliant for automotive supplier safety reviews
Three Models for Every Production Stage
Frequently Asked Questions
Can the cell handle ABS, PP and PC-ABS housings?
Yes -- material-matched recipes switch force setpoints and spindle parameters per material, preventing melting, burn marks and stress whitening
How do you avoid damaging thin mirror housing walls?
The force-controlled head backs off the instant contact resistance changes, removing flash to zero without thinning or heating the wall
Can the cycle time match our injection molding line?
Yes -- the cell is sized to your molding cycle with multi-station loading so the robot never waits
What happens to plastic dust and fines?
The enclosed cell extracts plastic dust at the source, keeping the shop floor clean around the molding line.
Can you run a trial on our actual mirror housings?
Yes -- we process your real parts and return cycle time, edge quality and consumable cost before you commit
What support do you provide after installation?
Turnkey commissioning, on-site training and remote diagnostics; spare parts in stock
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2010
Total Annual:
150000-1000000
Employee Number:
80~105
Ecer Certification:
Verified Supplier
Zhejiang Kingstone Robot Technology Co., Ltd. (brand name: Kingstone) is a high-tech enterprise specializing in the integration of industrial robot systems, as well as the research, development, and manufacture of automation equipment. With a professional R&D team, the company is committed to...
Zhejiang Kingstone Robot Technology Co., Ltd. (brand name: Kingstone) is a high-tech enterprise specializing in the integration of industrial robot systems, as well as the research, development, and manufacture of automation equipment. With a professional R&D team, the company is committed to...