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Quick Change Fixtures Robotic Grinding Machine For Door Control Hardware
Quick Change Fixtures Robotic Grinding Machine For Door Control Hardware
The Model-Mix Problem in Door Control Hardware
Door control hardware is a model-mix business. One plant makes closers in six torque grades, floor springs in three sizes, locks in a dozen variants -- in weekly batches. Traditional automation dies on changeover: hours of re-fixturing for a batch that runs in days. The answer is not a faster robot. It is a faster fixture change. Our quick change fixture system swaps palletized tooling in minutes, with repeatable positioning the robot can trust -- so small batches stay profitable and the cell never idles for setup.
Quick change fixture system: palletized exchange, docking station
Repeatable fixture positioning ±0.02 mm -- no re-teach per changeover
Force-controlled material removal head + adaptive path
Per-part process logging -> quality records for certification audits
Quick Change Fixture System -- The Core Difference
On model-mix production, fixture changeover is the hidden cost. Manual re-fixturing takes hours and reintroduces positioning error on every setup.
Model changeover in minutes, not hours
No re-teach between changeovers -- positioning is mechanical, not taught
Small batches stay profitable -- the cell follows your order book
A closer that leaks oil, a lock that sticks -- both trace back to a burr in a bore or a flash on a mating face. On door control hardware, deburring quality is product function.
Valve bore & oil gallery burrs removed at the root
Mechanism clearance consistent part to part -- smooth hydraulic damping, smooth lock action
Flash removed flush at fit points -- no assembly-line fit-up rejects
Certification-Ready Finishing (EN 1154 / EN 12209)
Closers and locks ship with certification. EN 1154 endurance and EN 12209 mechanical tests punish parts with burrs -- a raised flash in a damping chamber fails the cycle test; a burr on a latch face fails the load test.
Finishing holds the tolerances endurance tests demand
Burr-free damping chambers pass cycle testing first time
Process records support your certification file
Frequently Asked Questions
Q1. How fast is model changeover with quick change fixtures?
Palletized fixture exchange with zero-point clamping completes most changeovers in minutes-- no re-teach required, positioning is mechanical.
Q2. Can one cell handle closers, floor springs and locks?
Yes -- the fixture library holds pallets per model family; recipes switch force setpoints and tooling automatically
Q3. How do you prevent oil leakage caused by valve bore burrs?
Force-controlled internal tooling removes burrs at the root inside valve bores and oil galleries, documented per part
Q4. Does the finishing help us pass EN 1154 / EN 12209 tests?
Finishing holds the tolerances endurance and load tests demand -- burr-free damping chambers and latch faces pass first time
Q5. Can the cycle time match our production line?
Yes -- index-table overlap and multi-cavity fixtures keep pace with line output
Q6. Can you run a trial on our actual closer/lock parts?
Yes -- we process your real parts and return cycle time, burr results and consumable cost before you commit
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2010
Total Annual:
150000-1000000
Employee Number:
80~105
Ecer Certification：
Verified Supplier
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