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Engineered exclusively for copper electrolysis plants, this automated copper cathode stripper is dedicated to separating electrolytic copper sheets from original mother plates. This advanced processing system optimizes copper fabrication procedures with precise operation and stable performance. It effectively replaces traditional manual peeling work, greatly reducing labor burden and avoiding artificial damage to finished copper cathode products. Designed for cyclic continuous industrial operation, the device delivers steady stripping power and high processing efficiency to support large‑batch electrolytic copper production. It integrates seamlessly into complete copper electrolysis lines and achieves smooth connection with front and back processes such as cathode delivery and material stacking.
Machine Configuration
Heavy‑duty main frame: high‑stiffness welded steel structure that resists deformation during prolonged high‑load
operation Pneumatic‑hydraulic compound stripping structure: freely adjustable stripping force to adapt to copper
cathode plates of different thickness grades Automatic plate loading and positioning unit: high‑precision calibration
to prevent positional offset throughout stripping procedures Finished cathode stacking and discharging
mechanism: orderly collection of stripped copper plates to simplify follow‑up conveying work Electrical control
system: PLC centralized management, dual manual‑automatic operation modes and real‑time equipment status display
Safety protection devices: emergency stop setup, overload alarm system and protective railings to ensure safe workshop operation
Operational Process
Following electrolytic deposition, copper cathode sheets are automatically delivered into the equipment through the conveyor chain of the copper electrolysis line. Mechanical positioning and clamping systems firmly lock the plates to stop displacement and inclination during operation, while high‑precision stripping cutters accurately detach finished copper cathodes from mother sheets with superior precision. The stripping tension is flexibly adjustable based on copper plate thickness and bonding status, efficiently preventing bending, scuffing and tearing of qualified cathode copper products. After separation, the peeled finished copper cathodes are sent to the stacking area for tidy arrangement, and the detached mother sheets are transported outward for recycled application in electrolytic tanks. The entire working cycle operates continuously under PLC automated control, reducing manual participation, cutting product wastage and significantly boosting the comprehensive operational efficiency of copper electrolysis workshops.
Key Advantages
Eliminates Manual Operation
This equipment totally takes the place of hand peeling operations, releasing workers from tedious, high‑intensity stripping jobs in rigorous electrolysis workshop environments. The integrated automated process of material feeding, locating, clamping and stripping runs automatically after activation, minimizing reliance on experienced operators and cutting manpower costs for copper metallurgy enterprises.
Enhanced Efficiency
The equipment greatly raises stripping throughput versus traditional manual work modes. Uninterrupted mechanical processing handles continuous cathode plate feeding with no fatigue or idle intervals, keeping pace with the high‑efficiency operation of large‑scale copper electrolysis production lines. Improved hourly productivity compresses total production duration and increases the operational utilization of workshop production capacity.
Superior Quality
Retains intact surface quality for all copper cathode outputs. Accurately controlled stripping blades and balanced pressing power prevent surface scuffs, indentations, deformation and edge damage common in manual peeling processes. Consistently pristine and smooth copper cathode surfaces satisfy strict metallurgical specifications and minimize defective products and rework workloads.
Customizable Operation
Stripping velocity and pressure are fully adjustable to adapt to varying copper plate thickness specifications. Staff can set operational parameters according to distinct electrolysis periods, deposited copper thickness and bonding conditions between cathodes and starter sheets. This versatile configuration grants the equipment strong adaptability to multiple production needs, supporting both standard copper smelting and recycled copper processing lines.
Performance Characteristics
Consistent and trustworthy operation The complete unit utilizes a heavy‑gauge welded steel framework and field‑validated pneumatic‑hydraulic combined power unit. Every core functional part is specially refined to sustain extended heavy‑load continuous running within moist, dust‑filled smelting workshop conditions. It greatly cuts down unexpected halts and mechanical breakdowns, maintains steady running for long‑shift manufacturing, and delivers solid equipment backing for round‑the‑clock electrolytic copper production assignments.
Minimal product spoilage rate Equipped with finely tuned stripping cutters and steplessly variable stripping pressure, the unit successfully averts scuffing, warping and breakage of finished copper cathode outputs. Its refined locating and hold‑down assembly stops plate drift and localized stress build‑up over the full stripping sequence. It keeps scrap occurrence at a very low level, retains premium surface condition for peeled copper cathodes, and assists plants in cutting unnecessary material loss.
User‑friendly servicing and routine care Designed around a modular architecture, critical assemblies and consumable components are placed at easily reachable spots. Operators can carry out checks, dismounting and part swaps without major teardown of the whole machine. The majority of spare components follow common industrial standards to shorten procurement lead times. Its embedded PLC fault alert module provides precise fault notifications, shortening issue‑resolving periods and decreasing total operation‑maintenance expenditure.
Broad adaptability for copper smelting and recycling workflows This stripping unit works well alongside copper electrolysis setups of multiple specifications. It serves newly erected copper smelting ventures together with scrap‑copper recovery and secondary‑copper manufacturing lines. The hardware allows smooth linkage with upstream transfer machinery and downstream stacking apparatus, and accepts custom modifications to satisfy varied output requirements of mid‑size and large metallurgical facilities.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2010
Employee Number:
50~100
Ecer Certification：
Verified Supplier
Xiang tan Lu Feng Machinery co., Ltd. was established in 2010 and is located in Xiang tan Hunan, the hometown of Chairman Mao Zedong.
Lufeng Machinery specializing in the design and manufacturing of smelting equip ment for non-ferrous metals such as lead, copper, and aluminum. such as lead... Xiang tan Lu Feng Machinery co., Ltd. was established in 2010 and is located in Xiang tan Hunan, the hometown of Chairman Mao Zedong.
Lufeng Machinery specializing in the design and manufacturing of smelting equip ment for non-ferrous metals such as lead, copper, and aluminum. such as lead...
