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Developed exclusively for producing standardized thin lead cathode sheets in large batches for electrolytic lead refining, the lead cathode plate continuous casting machine represents professional metal‑forming equipment with advanced automation. Characterized by dependable operation, high forming precision and uninterrupted cyclic production performance, it effectively substitutes legacy manual and intermittent casting processes. Acting as core supporting facilities for modern lead electrolysis production lines, it is widely suitable for finished lead smelting, waste lead‑battery resource recycling and secondary lead regeneration projects, offering stable product quality and greatly enhancing the overall operational efficiency of lead metallurgy businesses.
Advanced Continuous Casting Technology
As opposed to legacy intermittent disc casting equipment for anode plates, this machine adopts cutting‑edge roller continuous casting technology with refined structural configuration and established forming logic. This novel method delivers unbroken lead‑liquid feeding, stable high‑speed forming and continuous sheet production with no frequent start‑stop actions. It efficiently gets rid of thickness non‑uniformity, surface defects and low yield brought about by intermittent casting methods. Meanwhile, it keeps homogeneous and dependable plate quality, lowers manual participation, and remarkably enhances the overall automation grade, production stability and total operational efficiency for lead electrolysis workshops.
Complete Equipment System
This all‑round equipment incorporates a full structural system covering these parts:
Lead holding furnace fitted with constant‑temperature and heat‑insulation features
Constant‑pressure lead‑liquid feeding assembly
High‑precision casting roller set
Closed‑loop circulating water cooling system
Automatic edge trimming apparatus
Robust plate conveying unit
Hydraulic power drive assembly
Intelligent electric control cabinet
Every functional module is perfectly matched and allows separate adjustment, which secures stable, safe and long‑term continuous running amid high‑temperature industrial working environments.
Key Process Components
Lead Holding Furnace
Featuring solid constant‑temperature and heat‑insulation performance, the machine maintains molten lead in an even, fluent liquid form throughout production. It effectively rules out partial solidification, temperature divergence and impurity sedimentation induced by thermal fluctuations, offering stable, high‑purity and qualified molten lead for subsequent continuous casting and forming steps.
Casting Roller Assembly
Manufactured with high‑strength, wear‑resistant and heat‑proof alloy materials, this core component undergoes exact precision machining and professional anti‑corrosion surface processing. The casting roller surface preserves superb flatness, smoothness and durable anti‑wear capability. It successfully avoids plate warping, surface scratches and thickness irregularity, ensuring stable and uniform product quality for long‑duration continuous casting production.
Cooling & Forming Process
When molten lead at high temperature runs into the casting roller gap, the closed‑loop circulating water cooling system draws away internal heat quickly through circulating water pathways. This speedy cooling process refines the inner metallographic structure of lead plates, increases metal compactness, and thoroughly removes internal pores and trachoma imperfections, providing high‑quality, dense and fault‑free finished lead components.
Automated Finishing & Control
Once preliminary forming is completed, continuous lead sheets are automatically and smoothly transferred to the precision edge‑trimming station through the compatible conveying mechanism. The high‑precision automatic trimming device accurately removes rough burrs, uneven borders and excess edge materials on two sides of lead sheets, effectively adjusting overall dimensional tolerance, surface smoothness and edge straightness. This exacting trimming treatment makes certain all finished lead sheets fully meet unified dimensional criteria and high‑precision standards required by follow‑up electrolytic production workflows. The full trimming process operates in continuous automatic mode with stable performance and zero manual input, greatly enhancing processing consistency and production efficiency and minimizing manual errors.
The unit is equipped with mature, dependable hydraulic power drive and intelligent electric control subsystems. The fine‑tuned hydraulic system produces stable, well‑balanced pressure, delivering powerful and consistent power for roller rotation, sheet feeding and continuous conveying, and averting sheet warping and jamming caused by pressure instability. The integrated central control cabinet integrates all‑round functions including parameter adjustment, real‑time status monitoring, automatic fault diagnosis and alarm notification, plus full‑cycle automatic program control, realizing intelligent, standardized and unmanned running for the complete trimming operation.
Production Advantages
Flexible customization of cathode plate thickness, width, and hourly output
Perfect compatibility with various electrolytic cells and production scales
High production efficiency with stable product quality
Low failure rate with simple daily maintenance
Reduced labor costs through full automation
Optimized for modern, standardized, and intelligent lead electrolysis production lines
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2010
Employee Number:
50~100
Ecer Certification：
Verified Supplier
Xiang tan Lu Feng Machinery co., Ltd. was established in 2010 and is located in Xiang tan Hunan, the hometown of Chairman Mao Zedong.
Lufeng Machinery specializing in the design and manufacturing of smelting equip ment for non-ferrous metals such as lead, copper, and aluminum. such as lead... Xiang tan Lu Feng Machinery co., Ltd. was established in 2010 and is located in Xiang tan Hunan, the hometown of Chairman Mao Zedong.
Lufeng Machinery specializing in the design and manufacturing of smelting equip ment for non-ferrous metals such as lead, copper, and aluminum. such as lead...
