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Purpose‑engineered for large‑scale standardized fabrication of thin lead cathode sheets used in electrolytic lead refining, the lead cathode plate continuous casting machine is professional metal‑forming equipment with a high degree of automation. With reliable operation, excellent molding accuracy and cyclic continuous production capacity, it efficiently takes the place of classic manual and intermittent casting procedures. Serving as vital supporting hardware for contemporary lead electrolysis lines, it has broad applicability in finished lead smelting, waste lead battery recycling and secondary lead regeneration initiatives, yielding consistent finished quality and markedly boosting comprehensive production efficiency of lead metallurgical firms.
Advanced Continuous Casting Technology
Different from classic intermittent disc casting devices intended for anode plate production, this machine utilizes state‑of‑the‑art roller continuous casting technology featuring refined structural design and well‑tested forming mechanisms. This creative solution realizes gap‑free lead‑liquid feeding, smooth high‑speed molding and ongoing sheet output without repeated startup and shutdown. It circumvents uneven thickness, surface imperfections and poor output rates stemming from old‑style intermittent casting. Furthermore, it preserves consistent plate forming quality, minimizes human operation, and notably raises the automation level, production steadiness and comprehensive working efficiency of lead electrolysis workshops.
Complete Equipment System
This integrated unit features a full structural system composed of the following components:
Heat‑retaining lead holding furnace equipped with constant‑temperature capability
Constant‑pressure molten lead feeding unit
High‑precision cast‑roller assembly
Fully‑enclosed circulating water cooling system
Automated edge trimming mechanism
Dependable sheet conveying module
Hydraulic power driving assembly
Intelligent central electric control cabinet
Each functional component works in close coordination and supports independent parameter adjustment, ensuring stable, safe and long‑duration continuous performance within high‑temperature industrial operating conditions.
Key Process Components
Lead Holding Furnace
Built with trustworthy constant‑temperature and thermal‑preservation features, the equipment holds molten lead at a uniform, smooth liquid state during the entire manufacturing workflow. It averts localized solidification, temperature offset and impurity precipitation triggered by thermal changes, delivering consistent, high‑grade and eligible lead liquid for follow‑on continuous casting and forming processes.
Casting Roller Assembly
High‑strength alloy featuring outstanding wear and high‑temperature resistance is adopted for this core part. Subjected to meticulous precision machining and dedicated anti‑corrosion surface treatment, the casting roller surface delivers fine flatness, smooth finish and enduring wear performance. It guards against plate deformation, surface abrasions and uneven thickness, and guarantees reliable and consistent product quality over prolonged continuous casting operations.
Cooling & Forming Process
Once hot molten lead streams into the casting roller clearance, the sealed circulating water cooling unit expels internal heat swiftly by means of circulating water channels. Such rapid cooling optimizes lead plates’ internal metallographic structure, raises metal density, and fully erases inner pores and trachoma defects, yielding premium‑quality, solid and impeccable finished lead products.
Automated Finishing & Control
Following preliminary forming, continuous lead sheets are carried automatically and reliably to the precision edge‑trimming station via the matching conveying assembly. The high‑precision automated trimming mechanism accurately cuts away uneven burrs, irregular edges and redundant side materials from both sides of lead sheets, efficiently rectifying overall dimensional deviation, surface flatness and edge linearity. Such stringent trimming processing ensures every finished lead sheet fully satisfies unified dimensional specifications and high‑precision requirements for subsequent electrolytic manufacturing procedures. Running continuously and automatically with dependable performance, the entire trimming procedure needs no manual involvement, which significantly raises processing uniformity and production efficiency and cuts human‑induced errors.
The equipment comes with well‑developed and stable hydraulic drive and smart electric control systems. The optimized hydraulic unit generates consistent and balanced pressure, supplying strong and steady power output for roller spinning, sheet feeding and continuous transport, and avoiding sheet deformation and blockages resulting from unstable pressure. The centralized integrated electric control cabinet combines one‑stop features covering parameter setup, real‑time operation surveillance, automatic fault detection and warning, and full‑cycle automatic program management, enabling intelligent, standardized and unattended operation throughout the trimming sequence.
Production Advantages
Flexible customization of cathode plate thickness, width, and hourly output
Perfect compatibility with various electrolytic cells and production scales
High production efficiency with stable product quality
Low failure rate with simple daily maintenance
Reduced labor costs through full automation
Optimized for modern, standardized, and intelligent lead electrolysis production lines
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2010
Employee Number:
50~100
Ecer Certification：
Verified Supplier
Xiang tan Lu Feng Machinery co., Ltd. was established in 2010 and is located in Xiang tan Hunan, the hometown of Chairman Mao Zedong.
Lufeng Machinery specializing in the design and manufacturing of smelting equip ment for non-ferrous metals such as lead, copper, and aluminum. such as lead... Xiang tan Lu Feng Machinery co., Ltd. was established in 2010 and is located in Xiang tan Hunan, the hometown of Chairman Mao Zedong.
Lufeng Machinery specializing in the design and manufacturing of smelting equip ment for non-ferrous metals such as lead, copper, and aluminum. such as lead...
