Product Specification

Dip Components Insertion Machine dip Components Insertion Machine tht Insertion Machine Complete solution for production line

Description

DIP Automatic Assembly Machines Line 

A DIP Automatic Assembly Line is designed for efficiently assembling Dual In-line Package (DIP) components onto printed circuit boards (PCBs) through automated processes. A DIP Automatic Assembly Line integrates robotics, precision engineering, and quality control to achieve high-efficiency, high-reliability PCB assembly. By automating insertion, soldering, and inspection, it ensures consistent production while minimizing human error and labor costs.

HXT Automatic Laoder Machine

Function: The HXT Automatic Loader Machine is a robust, automated solution for feeding PCBs into SMT production lines, ensuring continuous operation, through advanced technology.

Key Specifications:

- PCB Handling Capacity: Maximum PCB Size: 510 × 390 mm

- PCB Thickness: Compatible with boards as thin as 0.6mm - 3mm for delicate applications.

- Storage Capacity: Holds up to 50 PCBs in its magazine, minimizing downtime for reloading.

- PCB Trnsfer Speed: 10 second /pcs to synchronize with downstream equipment.

- Power Supply: Single phase AC 220V ±10%, 50/60 Hz for global compatibility.

- Dimensions: Compact footprint of 1650 × 870 × 1300 mm (L × W × H)

- Machine Weight: About 250 KG.

THT Insertion Machine (Mini)

The THT Insertion Machine you described is designed for Through-Hole Technology (THT) component assembly in electronics manufacturing.

Key Specifications

- Insertion Speed: 0.19 seconds/piece (theoretical)

- Transfer Time: 3 seconds/piece

- Throughput: 18,000–20,000 components/hour (depending on setup and component complexity).

PCB Compatibility

- Max PCB Size: 390mm (L) × 280mm (W)

- Insertion Range: 320mm (L) × 260mm (W)

- Suitable for medium-to-large PCBs commonly used in industrial, automotive, or power electronics.

Component Compatibility

- Max Height: 23mm (e.g., tall electrolytic capacitors, connectors).

- Max Diameter: 13mm (e.g., radial or axial components like resistors, diodes).

- Insertion Angle: 360° rotation (flexible component orientation).

- Weight: 900kg (industrial-grade stability).

- Dimensions: 1570mm × 1485mm × 1645mm (compact for its class).

- Control System: Computer-controlled (automated programming, precision, and repeatability).

 THT Insertion Machine (AKM)

The THT Insertion Machine (AKM) is a high-speed, fully automated system designed for precise through-hole component insertion in electronics manufacturing. The AKM THT Insertion Machine is a robust solution for manufacturers seeking to automate through-hole assembly with high speed and precision. Its adaptability and support for varied component sizes make it versatile, though feeder capacity and setup times may require careful planning for complex boards. Regular maintenance and operator training are essential to maximize efficiency.  

Key Specifications

Speed and Efficiency:

- Theoretical Insertion Speed: 0.18 seconds/component (≈20,000 components/hour).

- Substrate Transfer Speed: 3 seconds/PCB (time to load/unload boards).

Component Handling:

- Body Dimensions: Length 3–16mm, diameter 0.6–4mm.

- Lead Specifications: Diameter 0.4–0.8mm, span 5–20mm (double-hole spacing).

- Adjustability: Lead shear length (1.2–2.2mm) and bending angle (5°–45°).

- Orientation: Inserts components at 0°, 90°, 180°, or 270°.

PCB Compatibility:

- Substrate Size: Up to 330mm × 280mm.

- Thickness: Standard 1.6mm (supports up to 2.36mm).

- Component Height: Up to 12mm above/8mm below the board.

- Automation & Power:

- Transmission: Fully automatic with 10 feeder stations.

- Power: 220V AC, 1.5kW single-phase.

- Pneumatics: Requires 0.6 MPa air pressure and 0.3 m³/min flow.

Physical Dimensions:

- Machine Size: 1806mm × 1456mm × 1806mm (L×W×H).

- Material Station: 1386mm × 972mm × 1298mm.

- Weight: 1500kg (including feeders).

HXT SMT Lifting and Connecting Conveyor

The SMT Lifting and Connecting Conveyor is a critical enabler of seamless automation in surface-mount assembly lines. Its adjustable height, rail customization, and rapid transfer speed (8 sec/board) make it ideal for high-volume SMT environments. However, its high pneumatic demands and reliance on line balancing require careful integration planning. For facilities upgrading or expanding SMT capacity, this conveyor offers a space-efficient, adaptable solution to optimize workflow between processes.

Key Specifications

PCB Handling Capacity:

- Max PCB Size: 500mm × 360mm (supports large boards for industrial applications).

- Rail Length Options: 600mm / 800mm / 1000mm (flexible for line layout customization).

Performance Metrics:

- Circulation Time: 8 seconds/board (theoretical throughput: 450 boards/hour).

- Teleport Height Adjustment: 700–950mm (adaptable to integrate with upstream/downstream equipment).

Power & Pneumatics:

- Power Supply: 220–230V AC, single-phase (standard for small-to-medium facilities).

- Electric Load: ≤180VA (energy-efficient).

- Air Pressure Requirement: 4–6 MPa (requires robust pneumatic infrastructure).

Physical Build:

- Machine Dimensions: 600mm × 750mm × 1250mm.

- Machine Weight: 110KG.

HXT Plug-in Line Machine

Function: A DIP Plug-in Line is a specialized assembly system for inserting Dual In-line Package (DIP) components (e.g., ICs, connectors, resistors) into PCBs. It is optimized for manual or semi-automated workflows, offering flexibility for small to medium production batches.

Key Specifications:

- Single-Side Line: For inserting components on one side of the PCB.

- Double-Side Line: Allows simultaneous or sequential insertion on both PCB sides, increasing versatility for complex boards.

- Equipment Dimensions: L2400 × W600 × H2000 mm (ideal for space-constrained factories).

- PCB Compatibility: Maximum PCB width of 350 mm, suitable for standard-sized boards.

- Transfer Speed: 0.5–2 meters/minute (adjustable to balance speed and operator workflow).

- Manual Width Adjustment: Operators can adapt the conveyor width to accommodate varying PCB sizes.

- Power: 60W, making it energy-efficient compared to fully automated lines.

SUNEAST Wave Soldering Machine

- Function: This machine is designed for high-quality soldering of through-hole components on PCBs using lead-free solder, complying with environmental regulations (e.g., RoHS). Its dual-wave system ensures reliable solder joints for complex boards. This lead-free double wave soldering machine combines precision, compliance, and industrial durability for modern PCB assembly. Its dual-wave design, programmable controls, and compatibility with tall components make it ideal for high-mix, high-reliability manufacturing. For optimal performance, integrate it with flux applicators, preheaters, and inspection systems tailored to lead-free processes.

Key Specifications:

- Max PCB Dimensions: 350mm.

- Max components height: Top 120mm bottom15mm.

- Transfer PCB board Speed: 500-1800mm/min.

- Preheating length: 1800mm long.

- Power Supply: 3PH 380V, 50Hz.

- Control System: PC+PLC

- Machine weight: 1600KG

- Machine Dimensions: 4350mm × 1420mm × 1750mm (compact, space-efficient design).

HXT Wave Soldering Unloader Machine

 The Wave Soldering Unloader is a post-soldering conveyor system designed to safely transfer PCBs from the wave soldering machine to downstream processes (e.g., cooling, inspection, or packaging). Its adjustable design and anti-static features ensure compatibility with diverse production environments.

Key Specifications

-Adjustable Height & Speed: Height Range (750–1200 mm) Aligns with wave soldering machines, inspection stations, or cooling racks.

- Speed Control: Matches the throughput of upstream soldering equipment (e.g., 1–1.8 m/min wave soldering machines).

- Anti-static belt minimizes electrostatic discharge risks, critical for sensitive ICs or high-reliability boards.

- Narrow width (490 mm) saves floor space, ideal for small to medium production lines.

- Flexible Conveyor Length: Configurable length (400–1200 mm) accommodates varying cooling or buffer zone requirements.

Applications:

This fully automated DIP line is suitable for DIP components production, industrial products, Consumer electronic, Mobile, Computers, and Automotive Industries.