Space-Saving High-Performance Multi Turn Wave Spring for Compact Mechanical

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Wire profile	Precision flat wire with radiused edges
Carbon Steel grades	SAE 1070-1090
Stainless Steel grades	SUS302, SUS316, 17-7PH / DIN 1.4568
Structural feature	Uniform crest-to-crest contact
Deflection characteristics	Identical to helical coil springs
Load accuracy	±10%
Force characteristics	Identical to helical coil springs
Material options	Carbon Steel, Stainless Steel, Superalloys
Application pressure	Precise axial
Superalloy type	Inconel X-750
Axial profile	Compact
End types	Plain ends or shim ends
Turn configuration	Crest-to-crest alignments
Spring rate	Linear
Contact distribution	Flat
Performance feature	High-performance in restricted spaces
Axial space reduction	Up to 50%
Testing method	Automated inline spring-rate
Outer diameter range	8.0 mm to 500.0 mm
Manufacturing process	Continuous winding

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Product Details
Company Details

Product Specification


Wire profile	Precision flat wire with radiused edges	Carbon Steel grades	SAE 1070-1090
Stainless Steel grades	SUS302, SUS316, 17-7PH / DIN 1.4568	Structural feature	Uniform crest-to-crest contact
Deflection characteristics	Identical to helical coil springs	Load accuracy	±10%
Force characteristics	Identical to helical coil springs	Material options	Carbon Steel, Stainless Steel, Superalloys
Application pressure	Precise axial	Superalloy type	Inconel X-750
Axial profile	Compact	End types	Plain ends or shim ends
Turn configuration	Crest-to-crest alignments	Spring rate	Linear
Contact distribution	Flat	Performance feature	High-performance in restricted spaces
Axial space reduction	Up to 50%	Testing method	Automated inline spring-rate
Outer diameter range	8.0 mm to 500.0 mm	Manufacturing process	Continuous winding
High Light	High-Performance Multi Turn Wave Spring ，Space-Saving Multi Turn Wave Spring

Space-Saving Compact Assemblies & Mechanical Seals

Compact Multi Turn Wave Spring for High-Performance Mechanical Seals

In modern mechanical engineering, the trend toward miniaturization requires components that can deliver high performance within highly restricted spaces. Jiangsu Sanzhong Elastic Technology Co., Ltd. provides an engineered solution to this design challenge: the precision-manufactured Multi Turn Wave Spring. Compared to standard helical coil springs, our multi-turn flat-wire wave springs reduce the required axial space by up to 50% while delivering the same force and deflection characteristics. This space-saving design allows engineers to reduce the size, weight, and material costs of their overall assemblies.

AXIAL SPACE COMPARISON: COIL VS. WAVE
Standard Coil Spring (Requires Large Gap) MMMMMMMMMM \| \| \|________\|	Multi Turn Wave Spring (Compact Axial Profile) vvvvvvvvvv \| \| \|________\|
Key Advantage: Achieves identical spring force (F) and deflection (s) at half the operating height, reducing assembly weight.

Our multi-turn wave springs are manufactured using a continuous winding process from a single strand of pre-tempered flat wire. This eliminates the structural stress points found in stamped alternatives and provides uniform crest-to-crest contact across the entire spring surface. The result is a consistent, linear spring rate that is ideal for face-sliding components, such as mechanical seals, where precise axial pressure is critical to maintaining a liquid-tight barrier.

Target Client Applications

Industrial Mechanical Seals: Installed in rotating pumps, mixers, and compressors to apply uniform axial tension on carbon or ceramic sealing faces.
Compact Electric Motors: Used to apply constant axial preloads to motor bearings, reducing operational noise and shaft play.
Automotive Powertrain Modules: Integrated into compact clutch packs and transmission gear assemblies where axial space is restricted.

Technical Specifications & Product Parameters

Available Materials: Carbon Steel (SAE 1070-1090), Stainless Steel (SUS302, SUS316, 17-7PH / DIN 1.4568), and Superalloys (Inconel X-750)
Wire Profile: Precision flat wire with radiused edges to prevent internal wear and scratching of housing walls
Outer Diameter (OD) Scope: Standard sizes ranging from 8.0 mm up to 500.0 mm; custom sizes developed promptly
Turn Configuration: Available in crest-to-crest alignments with either plain ends or shim ends for flat contact distribution
Load Accuracy: Tolerances maintained within ±10% through rigorous automated inline spring-rate testing

Company Details

Bronze Gleitlager

Bronze Sleeve Bushings

and

Graphite Plugged Bushings

from Quality China Factory



Business Type:

Manufacturer,Exporter,Seller 


Year Established:

2006 


Total Annual:

1.2M-1.4M


Employee Number:

160~200 


Ecer Certification：

Verified Supplier 

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Reach Us
Jiangsu Sunzo Spring Elasticity Technology Co., Ltd
No.20, Xinghuo Road, Nanjing High-tech Development Zone
https://www.spring-disc.com/

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