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{"title":"Industrial 4 Axis Robot Stamping Line Fully Automated PLC And CNC Integrated","imgUrl":"https:\/\/img.chinax.com\/nimg\/25\/ab\/4dd5475cd3ef8350354769935071-200x200-1\/industrial_4_axis_robot_stamping_line_fully_automated_plc_and_cnc_integrated_control.jpg","attrs":{"Controlsystem":"PLC and CNC integrated control","Maintenance":"Easy maintenance with modular components","Automationlevel":"Fully Automated","Applicationindustries":"Automotive, electronics, appliance manufacturing"}}
{"title":"Automated Compact Robotic Stamping Line PLC with HMI For Industrial","imgUrl":"https:\/\/img.chinax.com\/nimg\/be\/60\/981866880fb3d934ca2ebac5d833-200x200-1\/automated_compact_robotic_stamping_line_plc_with_hmi_for_industrial.jpg","attrs":{"Footprint":"Small to Medium","Automationlevel":"Fully Automated","Productname":"Compact Robotic Stamping Line","Safetyfeatures":"Light Curtains, Emergency Stop"}}
{"title":"PLC And HMI Integrated Industrial Robotic Stamping Line For Automotive Compact","imgUrl":"https:\/\/img.chinax.com\/nimg\/99\/e1\/53f6a90cee98dd043123dafb320f-200x200-1\/plc_and_hmi_integrated_industrial_robotic_stamping_line_for_automotive_compact_design.jpg","attrs":{"Materialcompatibility":"Suitable for various metal sheets","Design":"Compact","Primaryfunction":"Stamping and forming metal parts","Robottype":"Industrial Robot"}}
{"title":"Energy Saving Custom Robotic Stamping Lines Built Small Footprint","imgUrl":"https:\/\/img.chinax.com\/nimg\/33\/0b\/d1540092e49200906e3d9140d451-200x200-1\/energy_saving_custom_robotic_stamping_lines_built_small_footprint.jpg","attrs":{"Applicationindustry":"Automotive, electronics, and appliance manufacturing","Materialcompatibility":"Suitable for various metals including steel, aluminum, and copper","Automationlevel":"Fully Automated","Robottype":"Industrial Robotic Arm"}}
{"title":"High precision Robotic Stamping Line For Appliance Manufacturing","imgUrl":"https:\/\/img.chinax.com\/nimg\/40\/92\/6a67430aec873f03c750c317e4a1-200x200-1\/high_precision_robotic_stamping_line_for_appliance_manufacturing.jpg","attrs":{"Productname":"Compact Robotic Stamping Line","Safetyfeatures":"Equipped with safety guards and emergency stop","Maintenance":"Easy maintenance with modular components","Cycletime":"Optimized for high-speed stamping"}}
{"title":"Safety Compact Robotic Stamping Line Supplier Solution High Speed","imgUrl":"https:\/\/img.chinax.com\/nimg\/44\/53\/618c93047be808e2379c940667c9-200x200-1\/safety_compact_robotic_stamping_line_supplier_solution_high_speed.jpg","attrs":{"Place of Origin":"China","Brand Name":"Qicheng","Minimum Order Quantity":"1","Price":"Negotiable"}}
Our 6-Axis Tandem Solution transforms a series of standalone presses into a fully integrated, autonomous production line. By utilizing articulated robots instead of fixed-path feeders, manufacturers can switch between vastly different part types (e.g., from a flat floor pan to a deeply contoured inner door) with zero mechanical reconfiguration of the transfer system.
The core advantage lies in our Simultaneous Control Logic. We treat the entire tandem line as a single kinematic chain. By slaving the robot's 6th-axis "wrist" to the press's absolute resolver, we achieve a fluid, continuous motion that reduces "wait time" at the die face, maintaining a consistent output of 12 to 15 Strokes Per Minute (SPM).
Technical Specification Matrix
Authoritative data for Tier-1 and OEM procurement evaluation.
Feature
Specification
Engineering Benefit
Robot Kinematics
6-Axis Articulated (Heavy Payload)
Full 3D reorientation (Flip/Tilt/Rotate)
Payload Capacity
50kg - 165kg (Customizable)
Handles large BIW panels + heavy EOAT
Inter-Press Distance
4.0m - 9.0m (Adjustable)
Flexible layout for existing factory bays
System Cycle Time
4.0s - 7.5s (Robot Transfer)
Synchronized for 10-15 SPM line speed
Repeatability
±0.06 mm
Ensures precise centering in the next die
Sync Protocol
ProfiNet IRT / CIP Safety
Real-time "Electronic Cam" synchronization
Mounting Options
Floor / Shelf / Overhead Rail
Maximizes floor space & die access
Tandem Line Application Scenarios
Demonstrating experience in high-complexity automotive stamping.
Inner & Outer Body Panels: Ideal for hoods, trunk lids, and side-wall reinforcements where parts must be tilted to match the draw angle of the next die.
Structural High-Strength Steel (HSS): Heavy-payload 6-axis robots provide the rigidity needed to handle heavy, high-tensile parts without vibration.
Multi-Model Flexible Production: Systems using Automatic Tool Changers (ATC) to switch both dies and robotic grippers in under 10 minutes (SMED).
EV Large-Scale Components: Handling of integrated "Giga-casting" secondary stamping or large-format aluminum battery housings.
Technical FAQ: The Tandem Advantage
Building Trustworthiness through expert technical comparisons.
Q1: Why use 6-axis robots instead of a 4-axis or 2D-belt transfer system?
Degrees of Freedom. A 4-axis robot is faster in a straight line but cannot "flip" a part. If your part needs to be turned over for a piercing operation or tilted 30° to enter a specific die, only a 6-axis robot provides the "wrist" flexibility required. This eliminates the need for expensive, standalone turnover stations between presses, shortening the overall line length.
Q2: How do you prevent robots from colliding with the press slide during "Continuous Motion"?
We use Interference Zone Predictive Control. The robot controller receives a live feed of the press's crank angle. Using a virtual "Safe Zone" model, the robot begins its entry movement as the slide is still rising (at roughly 270°). If the press speed varies, the robot's trajectory is dynamically adjusted in real-time to maintain a 100mm safety buffer.
Q3: Can 6-axis robots be integrated with older mechanical presses in a tandem layout?
Yes. Our solution includes a Master Line Controller that acts as the "brain" for the whole line. We retrofit older presses with absolute encoders and link them to the robot's PLC via a safety gateway. This "upcycles" traditional mechanical presses into a high-speed, synchronized robotic tandem line.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2017
Total Annual:
>25 million usd
Employee Number:
165~200
Ecer Certification：
Verified Supplier
Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the... Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the...
