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{"title":"Industrial 4 Axis Robot Stamping Line Fully Automated PLC And CNC Integrated","imgUrl":"https:\/\/img.chinax.com\/nimg\/25\/ab\/4dd5475cd3ef8350354769935071-200x200-1\/industrial_4_axis_robot_stamping_line_fully_automated_plc_and_cnc_integrated_control.jpg","attrs":{"Controlsystem":"PLC and CNC integrated control","Maintenance":"Easy maintenance with modular components","Automationlevel":"Fully Automated","Applicationindustries":"Automotive, electronics, appliance manufacturing"}}
{"title":"PLC And HMI Integrated Industrial Robotic Stamping Line For Automotive Compact","imgUrl":"https:\/\/img.chinax.com\/nimg\/99\/e1\/53f6a90cee98dd043123dafb320f-200x200-1\/plc_and_hmi_integrated_industrial_robotic_stamping_line_for_automotive_compact_design.jpg","attrs":{"Materialcompatibility":"Suitable for various metal sheets","Design":"Compact","Primaryfunction":"Stamping and forming metal parts","Robottype":"Industrial Robot"}}
{"title":"Energy Saving Custom Robotic Stamping Lines Built Small Footprint","imgUrl":"https:\/\/img.chinax.com\/nimg\/33\/0b\/d1540092e49200906e3d9140d451-200x200-1\/energy_saving_custom_robotic_stamping_lines_built_small_footprint.jpg","attrs":{"Applicationindustry":"Automotive, electronics, and appliance manufacturing","Materialcompatibility":"Suitable for various metals including steel, aluminum, and copper","Automationlevel":"Fully Automated","Robottype":"Industrial Robotic Arm"}}
{"title":"High precision Robotic Stamping Line For Appliance Manufacturing","imgUrl":"https:\/\/img.chinax.com\/nimg\/40\/92\/6a67430aec873f03c750c317e4a1-200x200-1\/high_precision_robotic_stamping_line_for_appliance_manufacturing.jpg","attrs":{"Productname":"Compact Robotic Stamping Line","Safetyfeatures":"Equipped with safety guards and emergency stop","Maintenance":"Easy maintenance with modular components","Cycletime":"Optimized for high-speed stamping"}}
{"title":"Safety Compact Robotic Stamping Line Supplier Solution High Speed","imgUrl":"https:\/\/img.chinax.com\/nimg\/44\/53\/618c93047be808e2379c940667c9-200x200-1\/safety_compact_robotic_stamping_line_supplier_solution_high_speed.jpg","attrs":{"Place of Origin":"China","Brand Name":"Qicheng","Minimum Order Quantity":"1","Price":"Negotiable"}}
{"title":"Electronics 6 Axis Articulated Robotic Stamping Line Precision High Throughput","imgUrl":"https:\/\/img.chinax.com\/nimg\/44\/f7\/5ec8d0fec0f793011e3ce7693ab1-200x200-1\/electronics_6_axis_articulated_robotic_stamping_line_precision_high_throughput.jpg","attrs":{"Safetyfeatures":"Light Curtains, Emergency Stop Buttons","Robottype":"6-Axis Articulated Robot","Footprint":"Small Space Requirement","Productioncapacity":"High Throughput"}}
Our Robotic Stamping Line is a turn-key automation solution engineered for the high-volume production of large-scale metal components, such as automotive body-in-white (BIW) parts and home appliance enclosures. By integrating high-payload 6-axis industrial robots with advanced End-of-Arm Tooling (EOAT) and precision Destacking Systems, we provide a seamless bridge between multiple press stages.
Leveraging our proprietary Motion Path Optimization algorithms, the system minimizes mechanical vibration and maximizes Strokes Per Minute (SPM). This solution does not just automate a process; it synchronizes the entire press shop floor to achieve peak OEE (Overall Equipment Effectiveness).
Technical Specifications
Feature
Specification
Technical Remark
Compatible Robot Brands
FANUC / ABB / KUKA / Yaskawa
Full integration via standard fieldbus protocols
Output Rate (SPM)
8 - 15 Strokes Per Minute
Dependent on press stroke and part geometry
Repeatability
±0.05 mm
Ensures consistent part positioning in the die
Payload Capacity
50kg - 160kg (Customizable)
Includes EOAT weight with high-torque wrist support
Vision Alignment
CCD-based Centering System
Error compensation ≤ ±0.5 mm
Communication Interface
PROFINET / EtherCAT / Ethernet/IP
Real-time data exchange with MES/ERP
Safety Compliance
PL e / SIL 3 / ISO 10218
Comprehensive functional safety architecture
Diverse Application Scenarios
Automotive Industry: Production of side panels, hoods, fenders, and floor pans requiring deep-draw consistency and high surface quality.
Home Appliances: Automated lines for refrigerator side skins, washing machine drums, and HVAC chassis with Quick Die Change (QDC) support.
New Energy Sector: High-speed stamping of EV battery trays, housing structures, and precision copper busbars.
Industrial Hardware: Manufacturing of stainless steel sinks, cabinetry panels, and heavy-duty structural brackets.
Professional Q&A (Technical FAQ)
Q1: How do you ensure synchronization between the robots and multiple presses with different stroke profiles?
We utilize Continuous Path Synchronization via encoder feedback. By monitoring the press crankshaft angle in real-time, the robot's motion is dynamically slaved to the press cycle. This "Electronic Cam" logic allows the robot to enter the die area the moment the safety window opens, significantly reducing idle time.
Q2: How does the system handle high-mix, low-volume (HMLV) production requirements?
The line is equipped with an Automatic Tool Changer (ATC) for the EOAT. The system can switch between different vacuum or magnetic grippers in under 120 seconds. Coupled with our software's "Recipe Management," operators can switch production profiles for different parts via a single HMI command.
Q3: What safety measures are implemented to protect personnel and expensive tooling?
Our safety architecture is built on Dual-Channel Functional Safety. Beyond physical fencing and light curtains, we implement Safe Operation Area (SOA) monitoring. In the event of a "Press-Stop" or emergency trigger, the robot executes a Category 0 controlled stop within milliseconds to prevent collisions and ensure operator safety.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2017
Total Annual:
>25 million usd
Employee Number:
165~200
Ecer Certification:
Verified Supplier
Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the... Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the...