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Zhejiang SAS Intelligent Technology Co.,Ltd.

  • China,Jiaxing ,Zhejiang
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China Efficiency Integrated Safety Compact Robotic Stamping Line High Precision
China Efficiency Integrated Safety Compact Robotic Stamping Line High Precision

  1. China Efficiency Integrated Safety Compact Robotic Stamping Line High Precision

Efficiency Integrated Safety Compact Robotic Stamping Line High Precision

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Type Robotic Stamping Line
Footprint Small Footprint for Space Saving
Precision High Precision Stamping
Productname Compact Robotic Stamping Line
Applicationindustry Automotive, Electronics, Appliance Manufacturing
Maintenance Easy Maintenance with Modular Components
Energyefficiency Energy Saving Mode Available
Materialhandling Robotic Arm
Integrationcapability Compatible with Existing Production Lines
Design Compact
Safetyfeatures Integrated Safety Guards and Sensors
Cycletime Optimized for High Throughput
Controlsystem Advanced PLC Control
Automationlevel Fully Automated
Primaryfunction Stamping
Packaging Details Standard packaging
Delivery Time 60 days
Payment Terms TT/LC
Place of Origin China
Brand Name Qicheng

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  1. Product Details
  2. Company Details

Product Specification

Type Robotic Stamping Line Footprint Small Footprint for Space Saving
Precision High Precision Stamping Productname Compact Robotic Stamping Line
Applicationindustry Automotive, Electronics, Appliance Manufacturing Maintenance Easy Maintenance with Modular Components
Energyefficiency Energy Saving Mode Available Materialhandling Robotic Arm
Integrationcapability Compatible with Existing Production Lines Design Compact
Safetyfeatures Integrated Safety Guards and Sensors Cycletime Optimized for High Throughput
Controlsystem Advanced PLC Control Automationlevel Fully Automated
Primaryfunction Stamping Packaging Details Standard packaging
Delivery Time 60 days Payment Terms TT/LC
Place of Origin China Brand Name Qicheng
High Light safety compact robotic stamping linecompact robotic stamping line high precisionintegrated robotic press line
Robotic Stacking for Stamping Efficiency
Eliminating the End-of-Line Bottleneck
Modern tandem and progressive stamping lines can reach speeds of 15-40+ Strokes Per Minute (SPM). Robotic Stacking Automation replaces manual labor with high-speed 6-axis or 4-axis robots that pick finished parts directly from the exit conveyor and place them into shipping racks, pallets, or stillages with sub-millimeter precision.
By integrating Vision Guidance and Dual-Pallet Stations, these systems allow for "lights-out" operation. When one rack is full, the robot automatically switches to the second station while an AGV (Automated Guided Vehicle) or forklift swaps the full container, ensuring the press never stops.

Technical Specification Matrix
Core metrics for evaluating robotic stacking efficiency.
Feature Specification Operational Benefit
Robot Kinematics 4-Axis (High Speed) / 6-Axis (Flexibility) Optimized for simple or complex stacking
Stacking Rate 10 - 30 Parts Per Minute Synchronized with high-speed press output
Payload Capacity 20kg - 250kg Handles small brackets to full side panels
Positioning Accuracy ±0.05 mm Ensures parts fit perfectly into tight racks
Vision System 2D/3D Smart Cameras Detects part orientation and rack misalignment
EOAT Type Vacuum / Magnetic / Custom Grippers Non-marking handling for Class-A surfaces
Safety Logic Speed & Separation Monitoring Allows safe operator access for rack swaps

Core Application Scenarios
Demonstrating experience in automated part management.
  • Class-A Body Panels: Using specialized "soft-touch" vacuum cups to stack hoods and fenders into vertical racks without surface scratches.
  • Interlocked Nested Stacking: Programming robots to "nest" complex-shaped parts to maximize container density and reduce shipping costs.
  • Small Part Batching: High-speed SCARA robots sorting and stacking small brackets into bins by count or weight.
  • EV Battery Housing Stacking: Heavy-payload robots handling large, flimsy aluminum covers and placing them onto specialized protective spacers.

Technical FAQ: Optimizing Stacking Performance
Building Trustworthiness through expert technical transparency.
Q1: How do you handle "Part Bounce" or displacement when stacking at high speeds?
We utilize Active Vibration Suppression and Soft-Landing Logic. The robot's Z-axis deceleration is fine-tuned to release the part just millimeters above the stack. By using "vented" vacuum cups, we ensure an instantaneous release of air pressure, preventing the "suction-tug" that often causes parts to shift as the robot pulls away.
Q2: Can the robot detect if a rack is bent or improperly positioned?
Yes. We integrate 3D Vision or Laser Probing. Before starting a new stack, the robot "touches off" or scans the rack's corners to establish a local coordinate system. If the rack is out of tolerance, the robot adjusts its drop points in real-time. If the rack is severely damaged, the system triggers an alert to the operator to prevent a collision.
Q3: How do you manage "Dual-Part" picking for even higher efficiency?
For smaller parts, we design Multi-Head EOAT. The robot can pick two or four parts simultaneously from the conveyor and place them in different slots in the rack in a single motion. This effectively doubles the stacking capacity without increasing the robot's mechanical speed, reducing wear and tear on the arm.

Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer

  • Year Established:

    2017

  • Total Annual:

    >25 million usd

  • Employee Number:

    165~200

  • Ecer Certification:

    Verified Supplier

Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the... Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the...

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  • Zhejiang SAS Intelligent Technology Co.,Ltd.
  • No. 1668, Yedao Road, Haiyan Economic Development Zone, Jiaxing City, Zhejiang Province, China
  • https://www.stampingline.com/

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