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{"title":"PLC Controlled ABB Robots Stamping Line Precision High Payload Tandem Line","imgUrl":"https:\/\/img.chinax.com\/nimg\/0a\/6e\/a5032fdcccdafbe611aadee90b93-200x200-1\/plc_controlled_abb_robots_stamping_line_precision_high_payload_tandem_line.jpg","attrs":{"Type":"Robotic Stamping Line","Cycletime":"Optimized for Speed","Robottype":"Industrial Robot","Integration":"Easy Integration with Existing Lines"}}
{"title":"Industrial 4 Axis Robot Stamping Line Fully Automated PLC And CNC Integrated","imgUrl":"https:\/\/img.chinax.com\/nimg\/25\/ab\/4dd5475cd3ef8350354769935071-200x200-1\/industrial_4_axis_robot_stamping_line_fully_automated_plc_and_cnc_integrated_control.jpg","attrs":{"Controlsystem":"PLC and CNC integrated control","Maintenance":"Easy maintenance with modular components","Automationlevel":"Fully Automated","Applicationindustries":"Automotive, electronics, appliance manufacturing"}}
{"title":"Automated Compact Robotic Stamping Line PLC with HMI For Industrial","imgUrl":"https:\/\/img.chinax.com\/nimg\/be\/60\/981866880fb3d934ca2ebac5d833-200x200-1\/automated_compact_robotic_stamping_line_plc_with_hmi_for_industrial.jpg","attrs":{"Footprint":"Small to Medium","Automationlevel":"Fully Automated","Productname":"Compact Robotic Stamping Line","Safetyfeatures":"Light Curtains, Emergency Stop"}}
{"title":"PLC And HMI Integrated Industrial Robotic Stamping Line For Automotive Compact","imgUrl":"https:\/\/img.chinax.com\/nimg\/99\/e1\/53f6a90cee98dd043123dafb320f-200x200-1\/plc_and_hmi_integrated_industrial_robotic_stamping_line_for_automotive_compact_design.jpg","attrs":{"Materialcompatibility":"Suitable for various metal sheets","Design":"Compact","Primaryfunction":"Stamping and forming metal parts","Robottype":"Industrial Robot"}}
{"title":"Energy Saving Custom Robotic Stamping Lines Built Small Footprint","imgUrl":"https:\/\/img.chinax.com\/nimg\/33\/0b\/d1540092e49200906e3d9140d451-200x200-1\/energy_saving_custom_robotic_stamping_lines_built_small_footprint.jpg","attrs":{"Applicationindustry":"Automotive, electronics, and appliance manufacturing","Materialcompatibility":"Suitable for various metals including steel, aluminum, and copper","Automationlevel":"Fully Automated","Robottype":"Industrial Robotic Arm"}}
{"title":"High precision Robotic Stamping Line For Appliance Manufacturing","imgUrl":"https:\/\/img.chinax.com\/nimg\/40\/92\/6a67430aec873f03c750c317e4a1-200x200-1\/high_precision_robotic_stamping_line_for_appliance_manufacturing.jpg","attrs":{"Productname":"Compact Robotic Stamping Line","Safetyfeatures":"Equipped with safety guards and emergency stop","Maintenance":"Easy maintenance with modular components","Cycletime":"Optimized for high-speed stamping"}}
{"title":"Safety Compact Robotic Stamping Line Supplier Solution High Speed","imgUrl":"https:\/\/img.chinax.com\/nimg\/44\/53\/618c93047be808e2379c940667c9-200x200-1\/safety_compact_robotic_stamping_line_supplier_solution_high_speed.jpg","attrs":{"Place of Origin":"China","Brand Name":"Qicheng","Minimum Order Quantity":"1","Price":"Negotiable"}}
The key differentiator for ABB in press automation is RobotWare Stamping. This specialized software optimizes communication between ABB IRC5 or OmniCore controllers and press PLC systems. It enables "Electronic Cam" synchronization, allowing real-time tracking of press bolsters and slides.
Utilizing Path Recovery and Collision Avoidance algorithms, ABB robots can enter die areas at the earliest possible moment during press upstroke. This strategic overlap significantly reduces cycle times, enabling tandem lines to achieve speeds of 12-15 Strokes Per Minute (SPM) while maintaining 6-axis flexibility.
Commonly deployed ABB models for press automation applications.
Robot Model
Payload
Reach
Primary Stamping Application
IRB 6700
150kg - 300kg
2.6m - 3.2m
High-payload tandem line transfer
IRB 7600
150kg - 500kg
2.55m - 3.5m
Heavy BIW panels & Giga-casting parts
IRB 660
180kg - 250kg
3.15m
High-speed 4-axis palletizing/stacking
IRB 4600
20kg - 60kg
2.05m - 2.5m
Small part stamping & high-speed feeding
IRB 920T
6kg
0.45m - 0.65m
Ultra-high-speed electronics stamping (SCARA)
Core ABB Technologies for the Press Shop
Demonstrating technical depth in ABB-specific automation solutions.
StampMaster: Specialized HMI software enabling operators to program entire press lines (Press + Robots) from a single interface, significantly reducing setup time for new die sets.
SafeMove: ABB's functional safety solution facilitating lean cell designs through software-based speed and separation monitoring, eliminating the need for bulky mechanical fencing.
Integrated Vision: Proprietary vision systems for "Picking-on-the-fly" applications, ensuring perfect blank centering before entering the first draw station.
Energy Efficiency: Regenerative drive systems that capture energy during robot braking phases, feeding power back into the factory grid for improved sustainability.
Technical FAQ: Optimizing ABB Stamping Lines
Building trustworthiness through expert technical insights.
Q1: How does ABB handle "Vibration" during high-speed transfers of large panels?
ABB utilizes TrueMove and QuickMove motion control technology. These advanced algorithms calculate the physical properties of loads (inertia, mass, center of gravity) and adjust paths in real-time. This ensures part stability even at maximum acceleration, preventing vacuum cup slippage or "oil-canning" of thin-gauge sheets.
Q2: Can I use ABB robots with a non-ABB press (e.g., AIDA, Komatsu, Schuler)?
Absolutely. ABB controllers are designed for "Agnostic Integration" and support all major industrial protocols, including PROFINET, EtherNet/IP, and DeviceNet. We specialize in mapping press absolute encoder data directly into the ABB RobotWare environment for seamless synchronization.
Q3: What is the benefit of using "Shelf-Mounted" (Internal) ABB robots?
Many ABB models, such as the IRB 6700 LeanID, are specifically designed for shelf-mounting. This configuration positions robots higher relative to press beds, providing superior access to die areas and shorter "dive" distances. This approach saves significant floor space and reduces cycle times by minimizing vertical travel paths.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2017
Total Annual:
>25 million usd
Employee Number:
165~200
Ecer Certification：
Verified Supplier
Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the... Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the...
