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{"title":"Mechanical Press Tandem Line For Automotive Stamping","imgUrl":"https:\/\/img.chinax.com\/nimg\/55\/b0\/7c25da3133731233b8185e2ede6a-200x200-1\/mechanical_press_tandem_line_for_automotive_stamping.jpg","attrs":{"Weight":"1500 kg","Automationlevel":"Fully automated with robotic handling","Design":"Compact","Diechangemethod":"Automatic or manual die change system"}}
{"title":"High Speed Tandem Press Line For Panel Stamping","imgUrl":"https:\/\/img.chinax.com\/nimg\/69\/c1\/3861a59d47f274a21b25db4644ce-200x200-1\/high_speed_tandem_press_line_for_panel_stamping.jpg","attrs":{"Applicationindustry":"Automotive, Electronics, Manufacturing","Safetyfeatures":"Emergency stop, safety guards, light curtains","Maintenance":"Low Maintenance Design","Presstype":"Hydraulic or Mechanical Press"}}
{"title":"Press Tandem Line For Car Body Outer Panel Production","imgUrl":"https:\/\/img.chinax.com\/nimg\/9e\/c2\/7a941c8ad683d86be72b6ba38a21-200x200-1\/press_tandem_line_for_car_body_outer_panel_production.jpg","attrs":{"Linelength":"20 to 50 meters","Automationlevel":"Fully automated with robotic arms","Design":"Compact","Function":"Sheet metal forming and stamping"}}
{"title":"Tandem Stamping Line For Automotive Inner Panels","imgUrl":"https:\/\/img.chinax.com\/nimg\/49\/4f\/5c0e0a74d2891bb56f88c145a1f9-200x200-1\/tandem_stamping_line_for_automotive_inner_panels.jpg","attrs":{"Materialtype":"Steel, Aluminum, and other metal sheets","Customizationoptions":"Tooling and die design customized per part","Design":"Compact","Industry":"Automotive Manufacturing"}}
{"title":"High Precision Tandem Press Line For EV Battery Cover","imgUrl":"https:\/\/img.chinax.com\/nimg\/4c\/2a\/50f9ac7bc87231cd69914fdb00f7-200x200-1\/high_precision_tandem_press_line_for_ev_battery_cover.jpg","attrs":{"Primaryfunction":"Metal Stamping","Maintenance":"Easy Maintenance","Stampingforce":"Up to 1000 kN","Materialtype":"Steel, Aluminum, and other metal sheets"}}
Smart Factory Stamping Automation System For Electric Vehicles
Our Smart Factory Solutions integrate the physical press shop with a digital nervous system. By combining AI-driven predictive maintenance, IIoT-enabled edge computing, and high-speed robotic synchronization, we enable EV manufacturers to achieve unprecedented levels of OEE (Overall Equipment Effectiveness).
For EV production, where material costs for aluminum and high-strength alloys are significant, our system minimizes scrap through Real-Time Forming Simulation and closed-loop feedback. Every stamped part is assigned a digital twin, ensuring full traceability from the raw coil to the final battery assembly.
Technical Specification Matrix
Quantifiable metrics for Smart Factory integration.
Smart Feature
Specification
EV Manufacturing Benefit
Edge Controller
Siemens S7-1500 / Beckhoff PC-Based
Sub-millisecond data processing for AI
Cloud Integration
AWS IoT Core / Azure IoT / MindSphere
Global fleet monitoring and benchmarking
Digital Twin Sync
< 5 ms Latency
Real-time virtual monitoring of physical dies
Traceability
Laser Etching / RFID / QR Integration
100% part-to-coil birth certificate tracking
Predictive Analytics
AI-Based Vibration & Thermal Sensing
Prevents downtime in high-volume EV lines
Power Management
Smart Energy Recovery (SER)
Reduces carbon footprint of the press shop
Protocols
OPC UA / MQTT / TSN
Seamless "M2M" (Machine-to-Machine) comms
EV Smart Factory Application Scenarios
Demonstrating experience in digitized automotive production.
Autonomous Battery Tray Lines: Fully lights-out production of large aluminum trays with integrated 3D vision inspection for seal-surface flatness.
Agile EV Body Stamping: Rapid-response lines that use AGVs (Automated Guided Vehicles) for die and scrap management, linked directly to the MES.
Thin-Gauge Motor Lamination: High-speed smart stamping for motor cores, utilizing real-time thickness compensation to ensure electromagnetic efficiency.
Energy-Optimized Press Shops: Systems that shift heavy-load stamping cycles based on factory-wide energy demand and peak-load pricing.
Technical FAQ: The "Smart" Advantage in EV Stamping
Building Trustworthiness through expert insights into digital transformation.
Q1: How does "Artificial Intelligence" actually improve the stamping process?
Our AI algorithms analyze data from Tonnage Monitors and acoustic sensors. By identifying "fingerprints" of normal vs. abnormal strokes, the system can predict a die failure or a slug-pulling incident up to 500 cycles before it happens. In EV production, this prevents thousands of dollars in wasted aluminum and prevents "line-down" situations at the battery assembly stage.
Q2: How do you handle the massive amount of data generated by a smart tandem line?
We utilize Edge Computing. Critical motion and safety data are processed locally at the press level for immediate response (latency < 1ms). Non-critical performance data (OEE, energy, temperature trends) are compressed and pushed to the Cloud or On-Premise server for long-term trend analysis and predictive maintenance scheduling.
Q3: Is the system compatible with existing "Green Factory" initiatives?
Yes. Our Smart Factory controllers manage Servo-Energy Recovery Systems. During the braking phase of the press slide, kinetic energy is converted back into electrical energy and shared with other machines on the DC bus or fed back to the grid. This can reduce the total energy consumption of an EV stamping shop by up to 25%.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2017
Total Annual:
>25 million usd
Employee Number:
165~200
Ecer Certification：
Verified Supplier
Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the... Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the...
