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{"title":"Integrated Safety Guards Automotive Stamping Line Stamping Press Line High","imgUrl":"https:\/\/img.chinax.com\/nimg\/59\/fd\/c675062a306b2806340e3eac6537-200x200-1\/integrated_safety_guards_automotive_stamping_line_stamping_press_line_high_accuracy.jpg","attrs":{"Place of Origin":"China","Brand Name":"Qicheng","Minimum Order Quantity":"1","Price":"Negotiable"}}
{"title":"Mechanical Press Tandem Line For Automotive Stamping","imgUrl":"https:\/\/img.chinax.com\/nimg\/55\/b0\/7c25da3133731233b8185e2ede6a-200x200-1\/mechanical_press_tandem_line_for_automotive_stamping.jpg","attrs":{"Weight":"1500 kg","Automationlevel":"Fully automated with robotic handling","Design":"Compact","Diechangemethod":"Automatic or manual die change system"}}
{"title":"High Speed Tandem Press Line For Panel Stamping","imgUrl":"https:\/\/img.chinax.com\/nimg\/69\/c1\/3861a59d47f274a21b25db4644ce-200x200-1\/high_speed_tandem_press_line_for_panel_stamping.jpg","attrs":{"Applicationindustry":"Automotive, Electronics, Manufacturing","Safetyfeatures":"Emergency stop, safety guards, light curtains","Maintenance":"Low Maintenance Design","Presstype":"Hydraulic or Mechanical Press"}}
{"title":"Press Tandem Line For Car Body Outer Panel Production","imgUrl":"https:\/\/img.chinax.com\/nimg\/9e\/c2\/7a941c8ad683d86be72b6ba38a21-200x200-1\/press_tandem_line_for_car_body_outer_panel_production.jpg","attrs":{"Linelength":"20 to 50 meters","Automationlevel":"Fully automated with robotic arms","Design":"Compact","Function":"Sheet metal forming and stamping"}}
{"title":"Tandem Stamping Line For Automotive Inner Panels","imgUrl":"https:\/\/img.chinax.com\/nimg\/49\/4f\/5c0e0a74d2891bb56f88c145a1f9-200x200-1\/tandem_stamping_line_for_automotive_inner_panels.jpg","attrs":{"Materialtype":"Steel, Aluminum, and other metal sheets","Customizationoptions":"Tooling and die design customized per part","Design":"Compact","Industry":"Automotive Manufacturing"}}
{"title":"High Precision Tandem Press Line For EV Battery Cover","imgUrl":"https:\/\/img.chinax.com\/nimg\/4c\/2a\/50f9ac7bc87231cd69914fdb00f7-200x200-1\/high_precision_tandem_press_line_for_ev_battery_cover.jpg","attrs":{"Primaryfunction":"Metal Stamping","Maintenance":"Easy Maintenance","Stampingforce":"Up to 1000 kN","Materialtype":"Steel, Aluminum, and other metal sheets"}}
The continuous evolution of vehicle architectures necessitates a major shift toward lightweight materials and complex structural geometries. Meeting these structural and safety requirements demands an exceptionally rigid and reliable high speed stamping press line for auto parts. This heavy-duty system is meticulously engineered to handle the massive breakthrough shock and reverse tonnage inherent in forming Advanced High-Strength Steels (AHSS) and structural aluminum alloys.
Built on a low-deflection, tie-rod tightened frame, the entire press line incorporates advanced dynamic balancing weights to neutralize vertical and horizontal micro-vibrations during high-velocity production runs. By seamlessly syncing automated heavy-duty decoilers, precision loop controllers, multi-roll NC servo straighteners, and high-speed blanking or progressive die systems, this integrated manufacturing solution delivers an uninterrupted, fully automated workflow from raw material coil to palletized finished components.
Technical Specifications
Technical Parameters & Metrics
Industrial Performance Capabilities
System Press Tonnage Range
4000 kN - 12500 kN (400 Ton - 1250 Ton options)
Slide Stroke Frequency
40 - 120 Strokes Per Minute (SPM) continuous variable
Bolster Bed Dimensions (L x W)
3200 mm × 1600 mm / 5000 mm × 2000 mm
Material Thickness Range
0.5 mm - 4.5 mm (Automotive high-tensile steel compliant)
Slide Positioning Precision
Within ±0.01 mm with electronic micro-adjustments
Coil Feeding Tolerance
±0.05 mm via synchronous NC servo roll feeder
Overload Protection System
Fast-acting Hydraulic Overload Protection (HOLP) ≤10 ms
Industrial Control Platform
Centralized PLC Control with Multi-Axis Touch HMI
Advantages & Automotive Applications
Deploying an industrial-grade high speed stamping press line for auto parts allows manufacturers to optimize shop floor throughput while satisfying strict international quality auditing protocols.
Equipment Advantages & Engineering Values:
High-Velocity Structural Throughput: Reaches processing speeds up to 120 cycles per minute, delivering the high volume required for large-scale automotive manufacturing contracts.
Rigid Multi-Point Slide Guiding: Utilizes an extended 8-point square needle-roller guiding layout that limits lateral slide deviation, preserving critical tolerances during eccentric loading.
Energy-Efficient Servo-Drive integration: Features high-torque variable frequency motors and energy-recovery capacitors, reducing power consumption peaks by up to 30% during rapid acceleration phases.
Rapid Tooling Transition (QDC): Outfitted with moving bolsters, hydraulic die lifters, and electronic proximity sensors to facilitate fast tool changes, maximizing overall equipment effectiveness (OEE).
Typical Automotive Production Implementations:
Structural Body-in-White (BIW): High-precision crossmembers, side sill reinforcements, A/B/C pillars, and roof headers.
Chassis & Suspension Assemblies: Heavy-duty control arms, sub-frame brackets, and shock absorber housing mounts.
Electric Vehicle (EV) Specific Components: High-volume battery pack enclosure panels, cooling plate frames, and high-purity copper busbars.
Frequently Asked Questions
Q1: How does this high speed stamping press line for auto parts manage the micro-cracking issues commonly associated with stamping ultra-high-strength automotive steels?
A: Micro-cracking in high-tensile automotive parts is caused by excessive impact velocity and improper material deformation speeds. Our specialized high speed stamping press line for auto parts addresses this issue by combining high-rigidity frames with a modified slide velocity profile. By slowing tool engagement at the point of impact, the material flows uniformly into the die cavities without exceeding its tensile limits. Additionally, the integration of micro-precision NC loop control prevents material jerking, ensuring consistent blank tension and zero structural stress fractures.
Q2: What monitoring technologies are used in the high speed stamping press line for auto parts to protect expensive progressive dies from multi-feed sorting errors?
A: Tooling protection is vital for automotive manufacturing profitability. The high speed stamping press line for auto parts is equipped with a digital, real-time multi-channel tonnage monitoring array. This safety system samples pressure curves at every single millimeter of the press stroke. If an acoustic or pressure anomaly is detected--such as a material misfeed, slug pulling, or a double-sheet condition--the system sends an emergency signal to the hydraulic clutch-brake assembly. This halts the press within milliseconds, preventing costly die damage and minimizing unplanned downtime.
Q3: Can this high speed stamping press line for auto parts be configured for fully digital manufacturing environments and MES tracking?
A: Yes, the system is designed for modern smart factories. The industrial control architecture of the high speed stamping press line for auto parts is built on open communication protocols like OPC UA and Modbus TCP. Every operational parameter, including real-time tonnage, motor temperature profiles, stroke counts, and error logs, is digitized and exported to factory Manufacturing Execution Systems (MES). This allows automotive quality managers to map the exact press telemetry data to each specific production batch for full product traceability.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2017
Total Annual:
>25 million usd
Employee Number:
165~200
Ecer Certification：
Verified Supplier
Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the... Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the...
