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Energy-Efficient Design with Thick Insulation (100mm) on Oven and Extension Box
Product Introduction
In continuous high-speed production, heating units account for a significant portion of total line power consumption. This production line features 100mm thick high-efficiency insulation on both the sizing oven and extension box—a robust design rarely seen in comparable equipment.
This advanced insulation design significantly reduces heat loss to the external environment, dramatically improving thermal performance. Actual measurements demonstrate that 100mm insulation can reduce heating energy consumption by approximately 20-30%, while also minimizing internal temperature fluctuations for more stable control. Over long-term operation, the electricity savings are substantial—representing a classic "invest once, benefit long-term" energy-saving solution.
Main Specifications
Sizing oven insulation thickness: 100mm
Extension box insulation thickness: 100mm
Insulation material: High-density fiberglass or rock wool
Outer wall temperature: Significantly lower than uninsulated or thinly insulated equipment
Energy saving effect: Heating energy consumption reduced by approximately 20-30%
Temperature stability: Reduced temperature fluctuations, higher precision control
Technical Parameters
Item
Sizing Oven
Extension Box
Insulation thickness
100 mm
100 mm
Insulation material
High-density fiberglass/rock wool
High-density fiberglass/rock wool
Outer wall temp. rise
≤ ambient +15°C
≤ ambient +15°C
Heating power
20 KW
41.6 KW
Energy saving estimate
20-30%
20-30%
Temp. control accuracy
±2°C
±2°C
Customer Questions & Answers
Can 100mm insulation really save electricity? How much?
Yes. Based on 6000 operating hours per year, average heating power of 30KW, and electricity cost of 0.8 RMB/kWh, 20% energy savings equals approximately 28,800 RMB per year. The payback period is very short.
Does the insulation affect equipment heat dissipation or workshop temperature in summer?
No. The purpose of insulation is precisely to prevent heat from escaping, so the outer wall temperature is significantly lower, improving the workshop environment and reducing air conditioning load.
Does the insulation material age or lose effectiveness due to moisture absorption?
We use high-density hydrophobic insulation material, sealed inside a stainless steel outer shell, ensuring long-term performance stability. Under normal conditions, it does not need replacement for over 10 years.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2012
Total Annual:
5000000-8000000
Employee Number:
50~60
Ecer Certification:
Verified Supplier
Jiaxing Chuanqi Machinery Equipment Co., Ltd. is a high-tech enterprise that specializied in the research and develop and manufacture of Paper strap production line, PP box strap production line and all kinds of automatic winder and PP PET strapping.
Vision: Committed to becoming t... Jiaxing Chuanqi Machinery Equipment Co., Ltd. is a high-tech enterprise that specializied in the research and develop and manufacture of Paper strap production line, PP box strap production line and all kinds of automatic winder and PP PET strapping.
Vision: Committed to becoming t...