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Quick-Change Die System for Flexible PP Production Setups
Product Overview
Designed to meet market demands for multiple product varieties and small batch sizes, our quick-change die system features an innovative quick-release flange connection design. This advanced system enables exceptionally simple and fast die disassembly and installation without complex tools or lengthy alignment processes. Combined with customizable multiple die sets, you can complete product specification changes within hours, significantly reducing downtime while enhancing production line flexibility and equipment utilization.
Standard Configuration: 1 set of basic die (1-out-4)
Expansion Capability: Can be equipped with up to 2 additional custom die sets
Key Advantages: Short die-change time, simple operation, supports multi-specification production
Technical Parameters
Item
Parameter
Die Head Connection Method
Quick-Release Flange
Standard Die Qty & Type
1 set (1-out-4 Basic Type)
Maximum Supported Custom Dies
2 sets (Customized to customer specifications)
Typical Die Change Time (Skilled)
1-2 hours (mechanical part)
Die Material
High-Quality Die Steel, Precision Machined
Frequently Asked Questions
How does the "quick-release flange" operate specifically? Does it really not require a professional fitter?
The system employs flanges with hinges or quick-clamping mechanisms along with alignment pins. During operation, loosening just a few special bolts or levers allows the entire die module to be separated from or joined to the main die head, eliminating the cumbersome steps of aligning holes and threading numerous bolts required by traditional flanges. Our comprehensive training enables your operators to master die-changing skills without relying on professional fitters.
Will frequent die changes affect the die head's precision or cause material leakage?
No. The quick-release design incorporates high-precision alignment and sealing mechanisms. Alignment pins ensure high repeatability of the installation position each time, while dedicated high-temperature seals or plane sealing designs effectively prevent leakage. When procedures are followed and seals are properly maintained, precision and sealing reliability are preserved over long-term use.
What is the cost and lead time for custom dies? How do you guarantee the quality of custom dies?
Cost and lead time for custom dies depend on specification complexity. Typically, delivery takes 4-8 weeks from receiving final confirmed drawings. We guarantee quality through: 1) Using premium steel matching standard die grades; 2) Employing precision CNC machining and EDM (Electrical Discharge Machining); 3) Conducting trial runs and dimensional inspections before shipment to ensure compliance with your samples or drawings.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2012
Total Annual:
5000000-8000000
Employee Number:
50~60
Ecer Certification：
Verified Supplier
Jiaxing Chuanqi Machinery Equipment Co., Ltd. is a high-tech enterprise that specializied in the research and develop and manufacture of Paper strap production line, PP box strap production line and all kinds of automatic winder and PP PET strapping.
Vision: Committed to becoming t... Jiaxing Chuanqi Machinery Equipment Co., Ltd. is a high-tech enterprise that specializied in the research and develop and manufacture of Paper strap production line, PP box strap production line and all kinds of automatic winder and PP PET strapping.
Vision: Committed to becoming t...
