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Command Central: The PLC-Computerized Control Hub for PP Lines
Product Overview
Eliminate scattered controls with our highly integrated PLC-computerized control center—the intelligent brain of your production line. Through a clear, intuitive color touch screen interface, monitor every aspect of your operation: hopper drying temperature, extruder zone heating status, real-time line speed, tension and length count across four winding shafts, and fault alarm messages. Advanced recipe management enables one-touch recall of preset parameters when switching product specifications, significantly reducing setup time and minimizing human error. This system serves not only as an operator interface but also as a production data recorder and fault diagnosis expert, delivering unprecedented clarity, efficiency, and intelligence to your production management.
Main Specifications
Centralized Monitoring: 10-inch or larger color touch screen HMI with graphical dynamic display of full-line process flow, real-time digital display and trend logging of key parameters
Recipe Management: Stores dozens of product process recipes (temperature, speed, draw ratio, tension) with password protection to ensure process stability and repeatability
Linked & Independent Control: Supports automatic linked start/stop of the entire line, plus independent manual operation of each unit for simplified commissioning and maintenance
Intelligent Diagnosis & Alarm: Continuously monitors sensor and actuator status, immediately alerting to faults like overtemperature, overload, material break, or tension abnormality with fault point identification and corrective action suggestions
Data Communication: Standard Ethernet port supports remote monitoring (network configuration required) and data export, providing interface for factory informatization management (MES)
Technical Parameters
Parameter Category
Parameter Item
Specification / Description
Control Core
PLC Brand/Model
Xinje (XINJE) or equivalent
Human-Machine Interface
≥10-inch Color Resistive/Capacitive Touch Screen
Function Configuration
Recipe Storage Capacity
≥50 sets
Real-Time Data Logging
Key process parameters, output, runtime
Alarm History Log
≥1000 entries with timestamp
Control Performance
Response Time
≤100ms
Control Accuracy
Temperature ±1°C, Speed ±0.1%
Expandability
Communication Interface
Ethernet (RJ45), RS485
I/O Point Reserve
≥15% for future expansion
Frequently Asked Questions
Q1: Is touch screen control reliable? Isn't it prone to damage or accidental touches?
We use industrial-grade touch screens with protection ratings, anti-interference capabilities, and service life that far exceed commercial products. The screen surface is protected by tempered glass against scratches. Critical operations (start, emergency stop, parameter changes) feature confirmation dialogs and hierarchical permissions (operator, engineer, administrator passwords), effectively preventing misoperation. These systems are proven in various industrial automation applications and fully meet the demands of 7x24 continuous production environments.
Q2: Can this system help us analyze production efficiency and identify bottlenecks?
Absolutely. The control system automatically logs start/end times, effective runtime, downtime duration and causes (via alarm records), and total output for each production run. By periodically exporting this data and performing analysis (calculating OEE - Overall Equipment Effectiveness), you can clearly see equipment time utilization and performance efficiency, accurately identifying whether planned stops, equipment failures, or speed losses are causing unmet capacity targets. This enables targeted management improvements and equipment maintenance.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2012
Total Annual:
5000000-8000000
Employee Number:
50~60
Ecer Certification：
Verified Supplier
Jiaxing Chuanqi Machinery Equipment Co., Ltd. is a high-tech enterprise that specializied in the research and develop and manufacture of Paper strap production line, PP box strap production line and all kinds of automatic winder and PP PET strapping.
Vision: Committed to becoming t... Jiaxing Chuanqi Machinery Equipment Co., Ltd. is a high-tech enterprise that specializied in the research and develop and manufacture of Paper strap production line, PP box strap production line and all kinds of automatic winder and PP PET strapping.
Vision: Committed to becoming t...
