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Real-Time Production Data Display: Speed, Length, Tension & Temperature
Product Introduction
Production process transparency and digitization form the foundation of refined management and quality traceability. Our production line PLC control system features comprehensive real-time data monitoring and display capabilities. Operators can monitor all critical line parameters at a glance on the central touch screen, including:
Real-time extruder and heating zone temperatures
Instant line speeds for main drive and traction units
Meterage counts for every winding shaft
Tension feedback values at critical stations
All data updates dynamically through numeric displays, gauge dials, and trend curves, providing complete production status visibility. This delivers immediate, accurate data support for process optimization, efficiency analysis, and rapid fault troubleshooting.
Main Specifications
Display Content: Four core parameters—Speed, Length (Meterage), Tension, and Temperature
Data Characteristics: Real-time, centralized, and visual presentation
Display Interface: High-definition color touch screen with multi-screen switching capability
Management Value: Enables production status visualization and supports data-driven decision-making and problem traceability
Technical Parameters
Item
Parameter / Description
Data Display Types
Numeric values, bar graphs, analog gauges, real-time trend curves
Key Monitoring Parameters
Extruder Zones 1-7 temperature; Oven Zones 1-4 temperature; Main drive, traction, and winding line speeds; Meterage counts 1-4; Tension feedback from stretcher/traction units
Refresh Rate
≤ 1 second, ensuring real-time data performance
History Traceability
Key parameters (e.g., temperature) can retrieve short-term historical curves (e.g., last 1 hour)
Alarm Integration
Data anomalies (e.g., over-temperature, over-speed) trigger alarms with highlighted prompts in corresponding data fields
Operational Convenience
Important parameters can be set on the main monitoring page for easy overview
Frequently Asked Questions
What can these real-time data be used for?
Wide range of applications:
Process monitoring – Ensuring stable operation within set parameters
Problem diagnosis – Quickly locating abnormal sections by reviewing temperature and speed curves when product quality fluctuates
Efficiency statistics – Calculating shift or daily output through meterage data
Preventive maintenance – Monitoring indirect parameters such as motor current to predict potential failures
How long can the data be stored? Can it be exported for analysis reports?
The standard PLC internal memory primarily handles short-term buffering and real-time display, and generally does not perform long-term mass data storage. If long-term recording and data export for report generation are required, an external data logger or upper-computer software is usually needed as an optional extension. We can provide corresponding solutions based on your management needs.
Can operators quickly identify issues from so much data?
Yes, because the system is designed with alarm prioritization and anomaly highlighting. For example:
When a zone temperature exceeds the limit, the temperature value turns red and flashes
When the meterage reaches a preset value, a roll-change prompt pops up
Operators mainly need to check for alarm prompts and whether key parameters remain within the set green normal range, without having to interpret all specific values constantly.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2012
Total Annual:
5000000-8000000
Employee Number:
50~60
Ecer Certification：
Verified Supplier
Jiaxing Chuanqi Machinery Equipment Co., Ltd. is a high-tech enterprise that specializied in the research and develop and manufacture of Paper strap production line, PP box strap production line and all kinds of automatic winder and PP PET strapping.
Vision: Committed to becoming t... Jiaxing Chuanqi Machinery Equipment Co., Ltd. is a high-tech enterprise that specializied in the research and develop and manufacture of Paper strap production line, PP box strap production line and all kinds of automatic winder and PP PET strapping.
Vision: Committed to becoming t...
