Heavy Duty Horizontal TEMA Shell and Tube Heat Exchanger High-Performance For

Product Specification

Heavy Duty Horizontal TEMA Shell and Tube Heat Exchanger High-Performance For Pharmaceutical Plants

Product Overview

This heavy-duty horizontal shell and tube heat exchanger is specially designed for high-pressure and high-temperature industrial process systems requiring reliable thermal transfer, structural strength, and long service life. Featuring a robust cylindrical shell, large-diameter forged flange covers, reinforced saddle supports, and precision nozzle connections, the equipment is ideal for cooling, heating, condensing, and heat recovery operations.

Yuhong Group started from the manufacturing and supply of industrial core components such as heat exchanger tubes, boiler tubes, forged flanges, tube sheets, and pipe fittings. With strong supply chain control from raw materials to complete equipment fabrication, we provide both pressure vessel solutions and complete shell and tube heat exchanger systems for global EPC contractors and industrial users.

Core Components
Heat Exchanger Tubes

Heat exchanger tubes are the heart of thermal performance. High-quality seamless tubes and welded tubes ensure excellent heat transfer efficiency, corrosion resistance, and long operational life.

Available tube materials include:

ASTM A179 Heat Exchanger Tubes
ASTM A192 Boiler Tubes
ASTM A213 TP304 / TP316L Stainless Steel Tubes
Duplex Stainless Steel Tubes 2205 / 2507
Nickel Alloy Tubes Incoloy 800 / 825
Monel Alloy Tubes

Strict dimensional tolerance and tube surface quality guarantee stable exchanger performance.

Forged Flanges

Large forged flanges are used for channel covers, shell-side nozzles, and pressure vessel connections. Reliable flange sealing is critical for high-pressure operation and long-term maintenance safety.

Available standards include:

ASME B16.5 Flanges
ASME B16.47 Large Diameter Flanges
EN 1092-1
DIN Standard Flanges

Available flange types:

Welding Neck Flange
Blind Flange
Slip On Flange
Long Weld Neck Flange

Custom Pressure Vessel Flanges

These forged flanges ensure excellent sealing performance and pressure resistance.

Precision Tube Sheet

Tube sheet machining directly affects exchanger sealing reliability and tube bundle stability. We provide CNC precision-machined tube sheets with strict tolerance control and excellent welding compatibility.

Available options include:

Carbon Steel Cladded Tube Sheet
Stainless Steel Tube Sheet
Duplex Stainless Steel Tube Sheet
Titanium Tube Sheet
Nickel Alloy Tube Sheet

We also support groove machining, strength welding design, and light expansion requirements based on project specifications.

Material Options

The shell, channel, flanges, tube sheets, and internal tubes can be manufactured using:

Carbon Steel
ASTM A516 Gr.70
ASTM A105
ASTM A350 LF2

Suitable for general industrial pressure service.

Stainless Steel
SS304 / 304L
SS316 / 316L
321 / 310S

Excellent corrosion resistance for chemical and utility systems.

Duplex & Super Duplex Steel
UNS S31803
UNS S32205
UNS S32750

Ideal for seawater cooling and chloride-rich environments.

Nickel Alloy Materials
Inconel
Incoloy
Hastelloy
Monel

Designed for severe corrosion and high-temperature service.

Applications

This shell and tube heat exchanger is widely used in:

Chemical Processing Plants
Fertilizer Production Systems
Marine Engineering Projects
Power Generation Plants
Desalination Units
LNG Auxiliary Systems
Metallurgical Industry
Pharmaceutical Plants
Pulp and Paper Mills
Sugar Industry
District Heating Systems
Industrial Utility Stations

Suitable for liquid-liquid, steam heating, gas cooling, condensation, and process heat recovery services.

Product Advantages
Complete Supply Chain from Tubes to Full Equipment

Unlike ordinary equipment fabricators, Yuhong Group originated from industrial material supply. We have strong manufacturing advantages in:

Heat Exchanger Tubes
Boiler Tubes
Forged Flanges
Tube Sheets
Pipe Fittings
U Tube Bundles
Fin Tubes
Pressure Vessel Plates

This helps customers reduce procurement cost, shorten delivery time, and improve project reliability.

High Pressure and High Temperature Resistance

Designed according to ASME Section VIII Div.1 and TEMA standards, the exchanger ensures safe and stable operation under severe pressure and temperature conditions.

Easy Maintenance and Inspection

The removable channel cover design allows easy internal inspection, cleaning, tube replacement, and long-term maintenance.

Customized Engineering Solutions

We support customized fabrication according to:

Client Drawings
Thermal Calculation Requirements
TEMA Type Selection
EPC Project Specifications
Third-Party Inspection Standards

Each exchanger can be fully tailored for actual project conditions.

Why Choose Yuhong Group

Yuhong Group is not only a shell and tube heat exchanger manufacturer, but also a long-term global supplier of heat exchanger tubes, forged flanges, tube sheets, and pressure vessel components.

We provide:

Full Material Traceability
ASME Standard Manufacturing
NDT Inspection
Hydrostatic Testing
PMI Testing
PWHT and Heat Treatment
Third-Party Inspection Support
Global Export Project Experience

From individual components like tubes and flanges to complete pressure vessel systems, Yuhong Group delivers reliable industrial solutions with strong technical support and competitive project execution capability.