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Jietai Ultrasonic/Fully Automatic Ultrasonic Cleaning Machine For Semiconductor Wafers
Five-stage cleaning process to overcome the challenges of cleaning complex curved surfaces A customized five-stage cleaning process of ultrasonic rough cleaning → high-pressure spraying → fine brushing with brushes → ultrasonic rinsing → hot air drying is designed to address the three major pollution sources of camera frames (aluminum alloy/stainless steel/ceramic materials), namely CNC machining residues, electroplating oil stains, and fingerprint and sweat stains:
Dual-frequency ultrasonic collaboration: The 28kHz low-frequency ultrasonic (15kW) breaks up hard particles remaining from CNC cutting fluid, while the 40kHz high-frequency ultrasonic (10kW) removes 0.1μm-level oil stains on the electroplated layer surface. The measured cleanliness rate of the inner wall of blind holes reaches 99.2%.
Bionic brush system: Nylon bristle brushes with a diameter of 0.05mm (Shore hardness 50°) are used, combined with a ±1mm profile-following floating mechanism. This ensures a perfect fit to the R corners (minimum R0.3mm) of the frame and the coated surface, achieving zero scratches during the cleaning process (surface roughness Ra≤0.2μm).
Full-automatic intelligent control, increasing the yield rate by 30%
Visual recognition feeding: Equipped with the Keyence visual system, it automatically locates the clamping points of the frame (with an accuracy of ±0.05mm). It is compatible with various sizes ranging from 50×30mm to 100×80mm, and the model change time is less than 3 minutes.
Dynamic parameter compensation: The conductivity of the cleaning liquid is monitored in real-time through pressure sensors, automatically adjusting the ultrasonic power (stepless adjustment from 10% - 100%) and spraying pressure (5 - 15bar). This prevents damage to the anodized layer caused by excessive cleaning.
3.Industrial-grade Durable Design for 24-Hour Continuous Operation
Core Components: Japanese NTK transducers (20,000-hour lifespan) + German PLC control system, with electromagnetic interference resistance meeting Industry 4.0 standards.
Tank Protection: 316L stainless steel tank (5mm wall thickness) lined with PTFE coating, resistant to corrosive solvents such as hydrofluoric acid (HF≤5%) and aqua regia, suitable for pickling processes of ceramic frames.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2005
Total Annual:
4,397,596.73-6,397,596.73
Employee Number:
460~500
Ecer Certification：
Verified Supplier
Jietai Ultrasonic was founded in 2005 and specializes in environmental ultrasonic cleaning equipment, wastewater purification equipment, surface treatment equipment, and supporting systems. As a high-tech enterprise integrating R&D, production, sales, and engineering services, we are committed t... Jietai Ultrasonic was founded in 2005 and specializes in environmental ultrasonic cleaning equipment, wastewater purification equipment, surface treatment equipment, and supporting systems. As a high-tech enterprise integrating R&D, production, sales, and engineering services, we are committed t...
