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Specialized Ultrasonic Cleaning System For Aerospace Structural Components | Non-Destructive Cleaning Solutions For Titanium Alloys And Composite Materials
24-hour Non-stop Operation, Processing 3,000 Pieces per Hour
Chain Conveyor System: Creating an Uninterrupted Cleaning Production Line
Dual-speed Double-chain Transmission: The main track adopts a dual-mode of high-speed conveying at 1.2m/s (unloaded) + low-speed cleaning at 0.5m/s (loaded), compatible with workpieces weighing between 5-50kg (such as automotive engine blocks and new energy battery trays). The actual production capacity reaches 3,000 pieces per hour (taking automotive aluminum wheels as an example), which is 4 times more efficient than traditional single-machine cleaning.
Intelligent Anti-collision Carriers: Each carrier is equipped with an elastic buffer mechanism (compression stroke ±10mm), supporting 30° inclined conveying without displacement (offset < 0.2mm). It is suitable for complex structural parts with bosses, such as flanges and gearboxes, to avoid collision damage during transportation.
Five-stage Spraying Process: Cleaning Every Surface without Blind Spots
Multi-level Pressure Gradient Design:
Pre-washing Stage (8bar): High-pressure fan-shaped nozzles (aperture 1.5mm) wash away large debris on the surface of workpieces (such as foundry sand and cutting iron filings), with a removal rate of ≥95%.
Fine-washing Stage (15bar): Rotating spray arms (rotational speed 200rpm) work with 5μm precision-filtered cleaning agents to remove 0.1mm-level oil stains (such as stamping drawing oil and heat treatment residues). The cleanliness rate of the inner walls of blind holes reaches 98.5%.
Hot Air Drying Stage: 80℃ constant-temperature air (wind speed 15m/s) is combined with an infrared moisture sensor to monitor the moisture content of grooves in real-time (target ≤0.1%). The drying time is shortened to 2 minutes per piece.
Recycling of Cleaning Liquids: The three-stage filtration system (20μm primary filtration + 5μm fine filtration + activated carbon adsorption) extends the replacement cycle of cleaning agents to 48 hours, saving 35% of monthly consumable costs (calculated based on a 10-ton tank).
Modular Quick Changeover: Compatible with Multiple Types of Workpieces
Quick-release Spray Racks: Designed with a combination of magnetic attraction and snap fasteners, it can switch the spraying angles of car/truck parts within 5 minutes (such as adjusting the nozzle spacing to fit engine blocks of different sizes), supporting mixed-line production.
Parameter Memory Function: 20 sets of process programs are preset (storing 32 parameters such as cleaning time, pressure, and temperature), shortening the new product introduction time by 60%. It is suitable for cleaning various parts, including motor housings of new energy vehicles and gearboxes of traditional fuel vehicles.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2005
Total Annual:
4,397,596.73-6,397,596.73
Employee Number:
460~500
Ecer Certification：
Verified Supplier
Jietai Ultrasonic was founded in 2005 and specializes in environmental ultrasonic cleaning equipment, wastewater purification equipment, surface treatment equipment, and supporting systems. As a high-tech enterprise integrating R&D, production, sales, and engineering services, we are committed t... Jietai Ultrasonic was founded in 2005 and specializes in environmental ultrasonic cleaning equipment, wastewater purification equipment, surface treatment equipment, and supporting systems. As a high-tech enterprise integrating R&D, production, sales, and engineering services, we are committed t...
