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Experimental Spin Coating Equipment for Pulp Molding with Customizable Station Configuration, Rapid Sample Prototyping & High-Speed Centrifugal Spin Coating
Customizable Station Configuration & Rapid Sample Prototyping
Product Overview
This experimental spin coating equipment is specifically designed for the pulp molding industry, ideal for laboratory R&D, small-batch sample testing, and process optimization. Using high-speed centrifugal spin coating technology, it applies uniform functional coatings—waterproof, oil-proof, and biodegradable barrier coatings—onto molded pulp samples such as plates, bowls, trays, and custom-shaped containers.
Key Capabilities
Precision Spin Coating: Achieves uniform coating coverage on complex 3D sample geometries with ±5% thickness uniformity
Coating Recovery System: Collects and recycles excess coating with ≥90% utilization rate, reducing R&D costs
Compact & Flexible: Small footprint ideal for laboratory environments with quick changeover between samples
Simple Operation: User-friendly HMI with recipe storage for easy parameter adjustment and repeatable results
Production Line Composition
Component
Description
Sample Loading Station
Manual or semi-automatic loading for small-batch samples
Spin Coating Unit
Single or multi-station high-speed centrifugal spin coater with independent speed control
Precision Dosing System
Metering pump for accurate coating application
Coating Recovery System
Collects and recycles excess coating material
Drying Unit
IR / UV-LED / Hot Air drying (customizable)
PLC Control Cabinet
Industrial PC with HMI touchscreen, recipe storage, and data logging
Exhaust & Filtration System
Captures solvent vapors and ensures clean lab environment
Technical Parameters
Parameter
Specification
Customization Options
Number of Stations
1 station (standard)
Customizable (1 - 2 stations)
Spin Speed
Adjustable, up to 2,500 rpm
Customizable speed profiles
Coating Thickness
5 - 50 μm (dry)
Customizable coating weight
Coating Uniformity
±5% thickness deviation
Customizable process parameters
Sample Size
Up to 350mm × 350mm
Customizable fixture design
Production Capacity
20 - 60 pcs/hour (lab scale)
Customizable per R&D requirements
Coating Recovery Rate
≥ 90%
Customizable recovery system
Data Logging
USB, Ethernet/IP, Modbus
Reporting formats customizable
Power Supply
220V / 380V, 50/60Hz, single/3-phase
Customizable to regional standards
Overall Dimensions
1.5m - 3m × 1.0m - 1.5m × 1.5m - 2.0m
Layout and footprint fully customizable
Safety Standards
CE, UL (optional)
Customizable to target market
Applications
Molded Pulp Tableware R&D: Waterproof and oil-proof barriers on plates, bowls, trays, and clamshell boxes
Industrial Pulp Packaging R&D: Protective and anti-static coatings on egg trays, fruit trays, and electronic cushioning pads
Agricultural Products R&D: Biodegradable barrier coatings on seedling pots and horticultural trays
Premium Molded Products R&D: Aesthetic and functional coatings on medical device trays and cosmetic packaging
Process Optimization: Rapid prototyping and parameter optimization for pilot-scale and mass production lines
Customization Options
Station Configuration: Customizable number of stations (1 - 4) and layout
Spin Speed & Coating Thickness: Customizable parameters for different sample requirements
Drying System: Customizable method (IR / UV-LED / Hot Air) and temperature profiles
Sample Fixtures: Customizable design for various sample shapes and sizes
Coating Recovery System: Customizable recovery rate and collection design
Control System Integration: Customizable communication protocols (Modbus, Profibus, Ethernet/IP)
Support and Services
Comprehensive pre-installation site assessment and layout planning
Professional on-site installation, commissioning, and calibration
Thorough operator training and maintenance instruction
Lifetime remote technical support and online diagnostics
Preventive maintenance plans and global spare parts network
Coating process optimization and technical consultation
Sample testing and formulation development support
Packing and Shipping
Precision components shipped in shock-resistant, moisture-proof foam crates
Entire system modularized and packed in heavy-duty, weatherproof wooden crates
Detailed documentation included with all shipments
Air or sea shipping arrangements available based on requirements
Frequently Asked Questions
Is this equipment suitable for laboratory use?
Yes. This experimental spin coating equipment is specifically designed for R&D and small-batch sample testing. Its compact design, simple operation, and coating recovery system make it ideal for laboratory environments.
Can the coating material be reused?
Yes. The system is equipped with a coating recovery system that collects and recycles excess coating material, achieving a recovery rate of ≥90%. This significantly reduces R&D costs and material waste.
Can the system handle various sample sizes and shapes?
Yes. The system features customizable sample fixtures, spin speed, coating thickness, and drying profiles. It can accommodate a wide range of molded pulp sample shapes and sizes.
How much floor space does the system require?
The system layout is fully customizable. Its compact design requires minimal floor space, making it suitable for laboratory environments with limited space.
What are the total operating costs?
Operating costs are optimized through high material utilization (≥90% coating recovery) and low energy consumption. Coating material and electricity are the primary operating costs. We can provide a detailed cost analysis based on your specific R&D requirements.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2007
Total Annual:
2000000-3000000
Employee Number:
150~200
Ecer Certification：
Verified Supplier
Dongguan OSMANUV Machinery Equipment Co., Ltd. was established in 2007 and is headquartered in Dongguan, Guangdong Province, a renowned manufacturing hub within the Guangdong-Hong Kong-Macao Greater Bay Area. We are a high-tech enterprise integrating R&D, production, sales, and af... Dongguan OSMANUV Machinery Equipment Co., Ltd. was established in 2007 and is headquartered in Dongguan, Guangdong Province, a renowned manufacturing hub within the Guangdong-Hong Kong-Macao Greater Bay Area. We are a high-tech enterprise integrating R&D, production, sales, and af...
