Product Specification

Core Customized Advantages: Tailored for Plastics​

① Substrate-Adapted Customization: Fit All Plastic Types​

Low-temperature process customization:​

For heat-sensitive plastics (ABS, PVC): Max coating temperature ≤70℃ , deformation rate <0.5%.​

For high-heat-resistance plastics (PC, PPS): Adjustable temperature range 50–120℃, ensuring no cracking or warping.​

Surface pretreatment customization:​

Optional low-temperature plasma cleaning module for PP/PE with low surface energy: Increases plastic surface tension from 30–40 mN/m to 60+ mN/m, coating adhesion reaches ASTM 5B level.​

Optional primer coating integration for porous plastics like PA: Custom primer formulas fill surface pores, preventing coating penetration and ensuring uniformity.​

② Process & Coating Customization: Meet Decorative & Functional Needs​

Decorative coating customization:​

Metallic finishes: Customizable colors with gloss levels for 3C/automotive plastics.​

Special effects: Optional gradient coating or texture-preserving coating retains plastic’s original matte/leather texture.​

Functional coating customization:​

Anti-scratch coatings: Custom ceramic-based coatings with pencil hardness ≥3H .​

Anti-fingerprint (AF) coating: Integratable AF layer for touch-sensitive plastics.​

Medical-grade coatings: Custom biocompatible coatings for plastic medical devices, no toxic substance release.​

③ Structural Customization: Fit Plastic Part Shapes & Sizes​

Workpiece rack customization:​

For small plastic parts: Custom micro-clamps to avoid scratching, single-batch capacity up to 1,000 pieces.​

For large/irregular parts: Customized planetary workpiece racks with 360° uniform coating, even for hollowed-out or curved surfaces.​

Chamber size customization:​

Standard chamber: Suitable for parts ≤500mm × 300mm.​

Custom large chambers: Up to 1200mm × 800mm for automotive bumpers, large appliance panels with multi-target layout to ensure coating consistency.​

④ Smart Control Customization: Match Production Rhythms​

Recipe customization: 15-inch touchscreen HMI stores 300+ custom recipes with one-click switching—saves 80% of parameter adjustment time.​

Automation level customization:​

Basic model: Manual loading/unloading + auto coating for small-batch production.​

High-automation model: Integratable robotic loading/unloading compatible with 6-axis robots + inline conveyor.​

Temperature monitoring customization: Optional infrared temperature sensors to real-time track plastic surface temperature—avoids local overheating.

Customized Working Principle: Plastic-Friendly PVD Process​

1.Custom Preprocessing:​

For low-surface-energy plastics (e.g., PP): Low-temperature plasma (10–30℃) bombards the surface to create micro-pores, increasing adhesion.​
For heat-sensitive plastics (e.g., ABS): Water-cooled workpiece racks maintain surface temperature ≤70℃ during preheating.​

2.Low-Temperature Sputtering:​

Customized low-power sputtering (500W–2kW per target) reduces plasma heat generation; argon gas flow is adjusted to 10–20 sccm to slow deposition (avoids local overheating).​
For reactive coatings (e.g., TiN): Reactive gas (N₂) is injected in small pulses to control reaction heat, preventing plastic deformation.​

3.Controlled Cooling:

Customized slow-cooling program (cooling rate ≤5℃/min) to avoid thermal stress—critical for brittle plastics (e.g., PC).