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The equipment adopts an integrated closed-loop design, which realizes the entire process of cosmetic cream production from raw material mixing to finished product forming in a single tank. Its working principle is based on the synergistic effect of "vacuum environment + high-shear force + precise temperature control", which fundamentally optimizes the emulsification and homogenization effect of cream materials, and ensures the stability and refinement of the final product.
Key Functional Modules
Vacuum Deaeration System: Equipped with a high-performance vacuum pump and airtight sealing structure, the system can quickly evacuate the air in the mixing tank, with an adjustable vacuum degree of -0.06~-0.095 MPa. By eliminating air bubbles in the material during the mixing and emulsification process, it effectively avoids the problem of rough texture and pore defects in the finished cream, and prevents oxidation of heat-sensitive active ingredients (such as hyaluronic acid, vitamin C, and plant extracts) to maintain the efficacy and shelf life of the product.
High-Shear Homogenizing Emulsification System: The core homogenizing head adopts a precision rotor-stator structure, with a stepless adjustable speed range of 8,000~22,000 rpm. When running at high speed, it generates strong shear force, impact force, and cavitation effect, which can quickly break down agglomerated particles (such as titanium dioxide, powder additives, and oil droplets) into 2~5 μm fine particles, and promote the complete fusion of oil-water two phases to form a stable emulsion system. This ensures that the cream does not stratify or precipitate during long-term storage.
Intelligent Mixing System: Configured with dual stirrers (anchor stirrer + paddle stirrer) to achieve all-round and dead-angle-free mixing. The anchor stirrer closely fits the inner wall of the tank to avoid material adhesion and residue, while the paddle stirrer promotes the circular flow of materials in the tank to ensure uniform mixing of all raw materials. The mixing speed can be adjusted steplessly between 0~60 rpm, which is suitable for materials of different viscosities (from thin lotions to thick creams).
Precise Temperature Control System: The mixing tank adopts a double-jacket structure, which can circulate hot water, cold water, or steam to adjust the material temperature. The temperature control range is room temperature~120℃, and the control accuracy is ±1℃. It can accurately control the temperature during the emulsification reaction, ensuring that heat-sensitive ingredients are not inactivated, and improving the reproducibility of the production process.
Humanized Control System: Equipped with a PLC touchscreen control panel, which supports one-key start, parameter preset, and automatic process operation. It can store up to 50 sets of production recipes (for different types of creams, lotions, etc.), and automatically record key production parameters (temperature, vacuum degree, homogenization speed, emulsification time, etc.) for production traceability. The operation interface is intuitive and simple, reducing the dependence on professional operators.
Capacity
Wall scraper mixer
Homogenizer
Water and oil pot
Disperser
50L
1.1kw, 0-65rpm
2.2kw, 0-3600rpm
45/30L
0.37/0.37kw, 1440rpm
100L
1.5kw, 0-65rpm
4kw, 0-3600rpm
90/60L
0.55/0.55kw, 1440rpm
200L
3kw, 0-65rpm
5.5kw, 0-3600rpm
180/120L
0.75/0.75kw, 1440rpm
300L
4kw, 0-65rpm
7.5kw, 0-3600rpm
270/180L
1.1/1.1kw, 1440rpm
500L
5.5kw, 0-65rpm
11kw, 0-3600rpm
450/300L
1.5/1.5kw, 1440rpm
Product Advantages for Cosmetic Cream Production
Compared with traditional semi-automatic mixing and emulsifying equipment, this Vacuum Emulsifying Homogenizer Cosmetic Cream Mixer has obvious advantages in adapting to the production characteristics of cosmetic creams, which can effectively improve production efficiency and product quality, and reduce comprehensive production costs.
Core Advantages
Refined and Consistent Product Texture: Through the high-shear homogenization effect, the particle size of the cream is stably controlled at 2~5 μm, making the finished product smooth and delicate, with good spreadability and absorption. The batch-to-batch quality variation is less than 3%, which effectively avoids the problem of uneven texture of traditional handmade or semi-automatic production.
High Production Efficiency: The integrated automatic operation mode shortens the production cycle of cosmetic cream by 40%~60% compared with traditional equipment. For example, a 200L batch of moisturizing cream can be completed in 2.5~3 hours (traditional equipment takes 5~7 hours). At the same time, the equipment can realize continuous production, and the daily output can be increased by 30%~50% without increasing the number of operators.
Hygienic and Compliant Design: All parts in contact with materials are made of 316L stainless steel, which meets GMP, FDA, and other cosmetic industry hygiene standards. The inner wall of the tank is polished to Ra ≤ 0.8 μm, which is smooth and easy to clean, avoiding material residue and cross-contamination. The closed production environment ensures the purity and safety of cosmetic creams, which is in line with the strict quality requirements of the cosmetics industry.
Strong Material Adaptability: It is suitable for processing various cosmetic cream raw materials, including high-viscosity materials (such as anti-aging creams, facial masks), oil-water two-phase materials (such as moisturizing lotions), materials containing solid particles (such as sunscreens, foundation creams), and materials containing heat-sensitive active ingredients (such as anti-aging serums). It can meet the production needs of different types and grades of cosmetic creams.
Energy Saving and Cost Reduction: Adopts an energy-efficient frequency conversion motor and optimized structural design, which reduces energy consumption by 35%~45% compared with traditional equipment. At the same time, the high product qualification rate (up to 99.5%) reduces product waste and raw material loss, and the simplified operation and maintenance process reduces labor and maintenance costs.
This vacuum homogenizer emulsifying mixing machine is highly compatible with various cosmetic products, covering the entire production chain of skincare, makeup, and personal care products. It is suitable for manufacturers of different scales and R&D institutions, providing one-stop processing solutions for product production and formula testing. The main applicable products include:
1. Skincare Products
• Creams: Moisturizing cream, anti-aging cream, whitening cream, repair cream, etc. • Lotions: Hydrating lotion, firming lotion, oil-control lotion, sensitive skin lotion, etc. • Serums: Hyaluronic acid serum, vitamin C serum, retinol serum, essence oil, etc. • Masks: Cream mask, gel mask, sleeping mask, facial mask base liquid, etc.
2. Makeup Products
• Foundations: Liquid foundation, cream foundation, air cushion foundation, concealer, etc. • Lip Products: Lipstick, lip gloss, lip balm, lip liner base, etc. • Eye Products: Eye cream, eye shadow base, mascara, eyeliner gel, etc. • Powders: Loose powder, pressed powder, blush, eyeshadow powder (wet production process), etc.
3. Personal Care Products
• Hair Care: Shampoo, conditioner, hair mask, hair oil, hair styling gel, etc. • Body Care: Body lotion, body cream, body oil, hand cream, foot cream, etc. • Cleansing Products: Facial cleanser (emulsified type), makeup remover cream, makeup remover oil, etc.
Frequently Asked Questions:
Q1: I am not in China, how can I know your quality?
A: We have a factory with 20 years, we have much experience to help our customers business better.
Q2: How can we guarantee quality?
A: Always a pre-production sample before mass production. Always final Inspection before shipment.
Q3: What can you buy from us?
A: Vacuum Homogeneous Emulsifying Machine/Homogenizing Mixer/Reverse Osmosis Water Treatment Machine/Automatic and Semi Automatic Filling Machine/Perfume Machine
Q4: Why should you buy from us not from other suppliers?
A: APVO company aims to build high quality, high efficiency, high performance equipment, stick to Science-First,People-oriented principles.We have the first-class after-sale service team and gain the customer's recognition.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2009
Total Annual:
2000000-3000000
Employee Number:
30~50
Ecer Certification：
Verified Supplier
Yangzhou Aipuweier Automatic Equipment Factory have more than 20 years experience. We can produce the machine according to your requirement. And our machines are all passed GMP compliant and have complete certificates. Our main products are vacuum homogeneous emulsifying machines, reverse osmosis wa... Yangzhou Aipuweier Automatic Equipment Factory have more than 20 years experience. We can produce the machine according to your requirement. And our machines are all passed GMP compliant and have complete certificates. Our main products are vacuum homogeneous emulsifying machines, reverse osmosis wa...
