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Factory Mayonnaise Mixer Machine Tomato Ketchup Chili Paste Making Machine Vacuum Emulsifying Mixer
Equipment Overview
The vacuum emulsifying mixer is a core processing device tailored for semi-solid and viscous food production. It adopts a closed structure to realize vacuum operation, cooperating with high-shear homogenization and multi-directional mixing systems. This design effectively solves common problems in sauce production, such as uneven mixing, air bubble entrapment, stratification, and poor stability. The equipment is available in multiple specifications (50L-5000L) to match different factory production scales, from small-batch trial production to mass production lines.
Capacity
Wall scraper mixer
Homogenizer
Water and oil pot
Disperser
50L
1.1kw, 0-65rpm
2.2kw, 0-3600rpm
45/30L
0.37/0.37kw, 1440rpm
100L
1.5kw, 0-65rpm
4kw, 0-3600rpm
90/60L
0.55/0.55kw, 1440rpm
200L
3kw, 0-65rpm
5.5kw, 0-3600rpm
180/120L
0.75/0.75kw, 1440rpm
300L
4kw, 0-65rpm
7.5kw, 0-3600rpm
270/180L
1.1/1.1kw, 1440rpm
500L
5.5kw, 0-65rpm
11kw, 0-3600rpm
450/300L
1.5/1.5kw, 1440rpm
Core Features
1. Vacuum Deaeration System
Equipped with a high-efficiency vacuum pump, the equipment maintains a vacuum degree of -0.08MPa to -0.095MPa during operation. For mayonnaise, this prevents oxidation of oil-soluble components and avoids air bubbles that cause product turbidity or texture looseness. For tomato ketchup and chili paste, it eliminates air entrapment during mixing, reducing the risk of microbial growth and extending product shelf life. The sealed vacuum environment also prevents odor contamination from the production workshop.
2. Multi-Mode Mixing & Emulsification
The integrated mixing system combines planetary stirring and high-shear homogenization:
Planetary stirring: With 360° scraping wall design, it eliminates material residues on the tank wall, ensuring uniform mixing of raw materials. The stirring speed is steplessly adjustable (0-60rpm), suitable for mixing high-viscosity chili paste and tomato ketchup without damaging fiber components.
High-shear homogenization: The stator-rotor structure generates strong shear force (linear velocity up to 28m/s), breaking oil droplets and solid particles into uniform micron-level sizes. For mayonnaise, it promotes stable emulsification of oil-water phases, avoiding stratification; for tomato ketchup, it refines pulp particles to improve smoothness; for chili paste, it disperses chili oil and pulp evenly, enhancing taste consistency.
3. Food-Grade Material & Safety Design
All parts in contact with food are made of 304 or 316L stainless steel, which is corrosion-resistant, non-toxic, and odorless, complying with international food safety standards (FDA, EU 10/2011). The tank inner wall is polished to a smooth finish (Ra ≤ 0.8μm), with no dead corners, facilitating cleaning and avoiding cross-contamination between batches. Sealing parts adopt food-grade silicone, resistant to high temperature (up to 120℃) and compatible with acidic, oily, and spicy raw materials.
4. Precision Temperature Control
Equipped with a double-layer jacketed tank and intelligent temperature control system, the temperature adjustment range is 0-100℃ with a precision of ±1℃. For mayonnaise production, the temperature is stably controlled at 25-30℃ to maintain the activity of emulsifiers and avoid oil-water separation. For tomato ketchup, it supports low-temperature mixing (40-50℃) to retain nutrient components and natural color. The jacket can be connected to cooling or heating media to realize rapid temperature adjustment during processing.
5. Intelligent Operation & Easy Maintenance
The equipment is equipped with a touch-screen control panel, enabling real-time monitoring and adjustment of vacuum degree, stirring speed, homogenization time, and temperature. Parameter settings can be stored for different sauces, realizing one-key startup and reducing operation errors. The modular design allows easy disassembly of the stator-rotor, scraping blades, and feeding pipes, simplifying daily cleaning and maintenance. The transmission system adopts sealed bearings, reducing wear and extending service life.
Technical Data
Model
LTRZ-50
LTRZ-100
LTRZ-200
LTRZ-350
Total Volume (L)
70
140
260
450
Feeding Volume kg/batch
30-50
60-100
90-200
170-350
High speed motor (kw)
3
4
4
5.5
Rotation Speed of high speed motor
3000-10000
Rotation Speed of frame type scraper motor
20-60
Oil tank volume (L)
30
60
100
350
Water tank volume (L)
45
85
160
300
After-Sales Support
We provide comprehensive after-sales support to ensure the smooth operation of your production:
Installation & Commissioning: Professional technicians will be sent to the site for equipment installation, commissioning, and calibration to ensure that the equipment meets the production requirements.
Operation Training: Provide systematic operation training for operators, including equipment operation, parameter setting, daily maintenance, and troubleshooting.
Warranty Service: Provide a 12-month warranty period for the equipment. During the warranty period, free replacement of defective parts and maintenance services are provided (excluding man-made damage).
Technical Consultation: Provide 24-hour technical consultation services to answer your questions about equipment operation and maintenance at any time.
Spare Parts Supply: Provide long-term and stable supply of spare parts to ensure the timely replacement of worn parts and avoid affecting production progress.
Whether you are engaged in cosmetics, daily chemicals, pharmaceutical, or other related industries, the Vacuum Mixer Emulsifying Homogenizer can meet your production needs for ointments, toothpaste, creams, lotions, and other products. It is your reliable partner for improving production efficiency, ensuring product quality, and realizing industrial upgrading.
Frequently Asked Questions:
Q1: I am not in China, how can I know your quality?
A: We have a factory with 20 years, we have much experience to help our customers business better.
Q2: How can we guarantee quality?
A: Always a pre-production sample before mass production. Always final Inspection before shipment.
Q3: What can you buy from us?
A: Vacuum Homogeneous Emulsifying Machine/Homogenizing Mixer/Reverse Osmosis Water Treatment Machine/Automatic and Semi Automatic Filling Machine/Perfume Machine
Q4: Why should you buy from us not from other suppliers?
A: APVO company aims to build high quality, high efficiency, high performance equipment, stick to Science-First,People-oriented principles.We have the first-class after-sale service team and gain the customer's recognition.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2009
Total Annual:
2000000-3000000
Employee Number:
30~50
Ecer Certification：
Verified Supplier
Yangzhou Aipuweier Automatic Equipment Factory have more than 20 years experience. We can produce the machine according to your requirement. And our machines are all passed GMP compliant and have complete certificates. Our main products are vacuum homogeneous emulsifying machines, reverse osmosis wa... Yangzhou Aipuweier Automatic Equipment Factory have more than 20 years experience. We can produce the machine according to your requirement. And our machines are all passed GMP compliant and have complete certificates. Our main products are vacuum homogeneous emulsifying machines, reverse osmosis wa...
