Industrial Gantry Shear Machine PLC Control System With 8000mm Charging Box For

Product Specification

Industrial Gantry Shear Machine PLC Control System With 8000mm Charging Box For Scrap Yards

Product Overview

The Q91Y-10000 Gantry Shear is a heavy-duty hydraulic scrap cutting machine designed for large scrap yards, steel recycling centers, demolition scrap processors, foundries, and steel mills. It is mainly used to cut oversized and irregular scrap metal into shorter, more manageable pieces for transportation, resale, furnace feeding, or further recycling.

For many recycling companies, heavy scrap steel is difficult to handle in its original form. Long steel plates, round bars, square steel, structural steel, and mixed heavy scrap occupy large yard space and often require manual gas cutting before loading or melting. This increases labor cost, slows down processing speed, and makes scrap management less efficient.

The Q91Y-10000 Gantry Shear offers a stronger and more organized solution. With about 1001 tons of shearing force, a large 8000×2000×1000mm charging box, and 2000mm cutting width, it is suitable for processing high-volume heavy scrap materials. The machine can cut ordinary steel materials such as square steel, round steel, steel plates, and bulky mixed scrap under suitable working conditions.

Instead of focusing only on cutting force, this model is designed to improve the entire scrap processing workflow. It helps customers reduce manual cutting work, increase loading density, improve yard space utilization, and prepare more regular scrap sizes for downstream handling. The PLC automatic control and remote control operation also make daily operation easier and more suitable for large recycling sites.

For buyers looking for a reliable gantry shear machine for scrap metal recycling, the Q91Y-10000 is a practical choice for heavy-duty scrap preprocessing and continuous industrial operation.

Cause

In scrap metal recycling, the biggest problem is often not the value of the material, but how to process it efficiently. Oversized scrap steel is hard to stack, difficult to transport, and inconvenient for furnace charging.

Many buyers face these common problems:

1. Large scrap takes too much yard space

   Irregular steel scrap cannot be stacked neatly, which reduces storage efficiency and makes site management more difficult.

2. Manual cutting is slow and costly

   Gas cutting requires skilled workers, takes more time, and may create safety risks during daily operation.

3. Transportation efficiency is low

   Oversized scrap reduces truck loading density, increasing the transportation cost per ton.

4. Scrap size is not consistent

   If scrap length is not controlled, it may affect resale, baling, furnace feeding, or further processing.

5. Daily processing capacity is limited

   When cutting speed cannot match incoming scrap volume, materials accumulate quickly in the yard.

Solution

The Q91Y-10000 Hydraulic Gantry Shear helps solve these problems by cutting heavy scrap into shorter and more regular sections. The large charging box allows bulky materials to be loaded by grab crane or excavator, while the hydraulic feeding and pressing system helps hold the scrap in position before cutting.

The machine uses strong hydraulic shearing force to cut large scrap steel efficiently. The cutting length can be adjusted from 300–600mm, allowing customers to prepare different scrap sizes according to transportation, resale, or furnace feeding requirements.

Compared with manual cutting, this gantry shear can help buyers:

1. Reduce labor intensity
2. Improve scrap yard processing speed
3. Make scrap easier to stack and load
4. Control final cutting length more consistently
5. Improve truck loading and furnace feeding efficiency
6. Build a more stable heavy scrap processing workflow

The PLC automatic control system coordinates feeding, pressing, and cutting actions. Remote control operation also helps operators work more conveniently in large scrap yards, especially when the machine is used together with a grab crane or excavator.

Specifications

Application

The Q91Y-10000 Gantry Shear is suitable for customers who need to process large and heavy scrap steel before transport, resale, melting, or further recycling.

Typical application areas include:

1. Scrap metal recycling yards
2. Steel scrap processing centers
3. Steel mills and furnace feeding preparation
4. Foundries and casting plants
5. Demolition scrap recycling sites
6. Industrial metal waste recovery plants
7. Steel structure scrap cutting
8. Heavy plate, round bar, and square steel processing

This machine is especially suitable for companies that receive large quantities of mixed heavy scrap and need a faster, safer, and more stable alternative to manual cutting.

How It Works

The working process of the Q91Y-10000 Gantry Shear is designed for heavy scrap preprocessing.

First, scrap metal is loaded into the charging box by grab crane, excavator, or other loading equipment. The feeding cylinders push the material forward. Before cutting, the pressing system holds the scrap firmly to reduce movement and improve cutting stability.

Then, the shearing blade cuts the scrap into shorter sections. The cutting length can be adjusted by controlling the feeding action, usually within 300–600mm. After cutting, the processed scrap can be collected, loaded, transported, sold, or sent for furnace feeding.

The whole process helps turn oversized and irregular scrap into more manageable material, improving the efficiency of the recycling yard.

How To Choose

When choosing a gantry shear, buyers should not only look at the machine size or cutting force. The right machine should match the actual scrap type, daily processing volume, site layout, loading method, and final material size requirement.

The Q91Y-10000 is more suitable for buyers who process heavy scrap steel, thick steel plates, structural scrap, round bars, square steel, and bulky mixed scrap. If your material is large, irregular, and difficult to cut manually, this model can help improve your processing efficiency.

Before choosing this gantry shear, buyers should confirm:

1. Main scrap material type
2. Maximum material size and thickness
3. Required cutting length
4. Daily or hourly processing capacity
5. Available installation space
6. Local power supply condition
7. Loading method, such as grab crane or excavator
8. Whether the processed scrap is used for resale, transport, baling, or furnace feeding

If your goal is to reduce manual cutting, increase scrap processing capacity, and make heavy scrap easier to transport or melt, the Q91Y-10000 Gantry Shear is a suitable heavy-duty solution.

FAQ

1. What materials can the Q91Y-10000 Gantry Shear cut?

It can cut heavy scrap steel, steel plates, round steel, square steel, structural scrap, demolition scrap, and mixed industrial metal waste. The actual cutting performance depends on material strength, thickness, shape, and feeding condition.

2. Is this machine suitable for large scrap yards?

Yes. With about 1001 tons of shearing force, a large 8000×2000×1000mm charging box, and 2000mm cutting width, this machine is suitable for large scrap recycling yards and heavy-duty steel scrap processing sites.

3. Can the cutting length be adjusted?

Yes. The cutting length can be adjusted from 300–600mm. This helps customers prepare different scrap sizes for transportation, resale, furnace feeding, or downstream recycling.

4. Why use a gantry shear instead of manual gas cutting?

A gantry shear can improve cutting efficiency, reduce manual labor, make scrap size more consistent, and reduce safety risks caused by long-time manual cutting. It is more suitable for continuous heavy scrap processing.

5. What information should I provide before ordering?

You can provide your scrap type, maximum material size, expected output, required cutting length, loading method, power supply, and installation space. These details help us recommend a more suitable gantry shear configuration for your site.