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Hunan Yibeinuo New Material Co., Ltd.

  • China,Changsha ,Hunan
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China Ceramic Rubber Liner for Chute Wear Protection
China Ceramic Rubber Liner for Chute Wear Protection

  1. China Ceramic Rubber Liner for Chute Wear Protection
  2. China Ceramic Rubber Liner for Chute Wear Protection
  3. China Ceramic Rubber Liner for Chute Wear Protection
  4. China Ceramic Rubber Liner for Chute Wear Protection
  5. China Ceramic Rubber Liner for Chute Wear Protection
  6. China Ceramic Rubber Liner for Chute Wear Protection

Ceramic Rubber Liner for Chute Wear Protection

  1. MOQ: Negotiable
  2. Price: Negotiable
  3. Get Latest Price
Payment Terms T/T
Supply Ability 100,000 ㎡/ year
Delivery Time 25-45 workdas
Packaging Details Packed in wooden cases or iron racks
Thickness 10-50mm
Rubbertype Natural rubber or synthetic rubber
Corrosion Resistance High
Shape Pipe
Servicelife 3-5 times longer than traditional rubber liners
Lining Thickness 6-50mm
Hardness Ceramic part: 60-70 HRC
Pressure Resistance High
Rubber Material nitrile rubber
Bonding Strength Excellent
Customizable Size Available
Thicknessrange 10mm to 50mm
Temperature Resistance Up to 200°C
Application Mining, cement, steel, power plants
Brand Name Elacera
Model Number Rubber Ceramic Liners
Certification ISO9001-2015
Place of Origin Changsha, Hunan, China

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  1. Product Details
  2. Company Details

Product Specification

Payment Terms T/T Supply Ability 100,000 ㎡/ year
Delivery Time 25-45 workdas Packaging Details Packed in wooden cases or iron racks
Thickness 10-50mm Rubbertype Natural rubber or synthetic rubber
Corrosion Resistance High Shape Pipe
Servicelife 3-5 times longer than traditional rubber liners Lining Thickness 6-50mm
Hardness Ceramic part: 60-70 HRC Pressure Resistance High
Rubber Material nitrile rubber Bonding Strength Excellent
Customizable Size Available Thicknessrange 10mm to 50mm
Temperature Resistance Up to 200°C Application Mining, cement, steel, power plants
Brand Name Elacera Model Number Rubber Ceramic Liners
Certification ISO9001-2015 Place of Origin Changsha, Hunan, China

Product Description

Ceramic Rubber Liner for Chute Wear Protection is a high-performance composite wear-resistant liner, which integrates toughened special wear-resistant ceramics, high-elasticity rubber, and steel plates through advanced hot vulcanization technology. This wear-resistant composite liner perfectly combines the ultra-high wear resistance of alumina ceramics, the excellent impact buffering and fatigue resistance of rubber, and the stable fixing and supporting performance of steel plates, forming a solid and reliable anti-wear protection layer for material conveying equipment. It can effectively solve the problems of equipment wear, material blocking, static electricity,y and high noise in harsh working conditions, greatly extend the service life of conveying equipment, and reduce maintenance costs significantly.
Alumina ceramic technical parameters
Items Specifications
Content of alumina ≥95%
Density ≥3.8 g/cm3
Rockwell A hardness ≥85HRA
Impact strength ≥1500 MPA
Fracture toughness ≥4.0MPa·m1/2
Bending Strength ≥330MPa
Thermal conductivity 20W/m.K
Thermal expansion coefficient 7.2×10 6m/m.K
Volume wear ≤0.02cm3

Rubber technical parameters

Items Specifications
Pull-apart strength ≥12MPa
Pull apart prolongation 250
Shore hardness 55 65
Permanent deform ≤24
The shared stress between the ceramic and rubber ≥3.0MPa
Temperature resistance ≤100℃
The aging life of rubber ≥15 years
Core Advantages 
Super Wear Resistance: The ceramic layer of the vulcanized liner is made of high-purity alumina corundum ceramic calcined at high temperature, with a Rockwell hardness of HRA≥88 and a Mohs hardness of 9, second only to diamond. Its wear resistance is 5-10 times that of traditional manganese steel liners and 10-15 times that of ordinary rubber liners, with a wear volume of ≤0.03 cm³. It can withstand long-term scouring and wear of hard materials such as ore, coal, and gravel in material conveying systems. 
Excellent Impact Resistance: The special toughening formula of the ceramic layer avoids brittle fracture caused by material impact. The high-elasticity natural rubber layer of the composite liner can effectively absorb the impact force of falling materials, acting as a "shock absorber" to protect the ceramic layer and the equipment body. The combination of ceramic and rubber makes the vulcanized liner suitable for high-impact working conditions such as large material drops inthe mining and port industries. 
Firm Bonding & Anti-falling: Advanced hot vulcanization technology ensures tight bonding between the ceramic, rubber, and steel plate of the liner, with a bonding strength of ≥4Mpa. The steel plate is equipped with countersunk bolts, which can be fixed by welding or nut connection, forming double insurance. Even under long-term heavy-load operation in harsh working conditions, it can effectively prevent the ceramic from falling off. 
Anti-blocking & Anti-static: The smooth surface of alumina ceramic and elastic rubber layer can reduce material adhesion, effectively preventing material blocking in hoppers and chutes, and ensuring smooth material conveying. Meanwhile, the ceramic rubber vulcanized liner has good anti-static performance, which can avoid potential safety hazards caused by static electricity accumulation in flammable and explosive environments, such as coal mines. 
Low Noise & Energy Saving: The rubber layer of the vulcanized liner can absorb equipment vibration and reduce noise generated by material impact and friction, creating a quieter working environment for industrial sites. The weight of the ceramic rubber liner is only 1/3 of that of the same-thickness manganese steel liner, which reduces the load of conveying equipment and achieves obvious energy-saving effects.
Customizable & Easy Installation: We provide customized ceramic rubber liners, which can be tailored in shape, size, thickness, and ceramic surface type (flat or spherical) according to specific equipment working conditions. The modular design of the liner allows quick installation and replacement. During maintenance, only local replacement is needed for heavily worn parts, which greatly saves manpower and time costs for customers. 
Corrosion & Temperature Resistance: The main component of the ceramic layer is α-alumina, which has stable chemical properties and can resist acid and alkali corrosion (PH 3-12). The ceramic rubber vulcanized liner can work normally in the temperature range of -50℃ to 100℃, adapting to various harsh working environments in metallurgy, chemical, and other industries. 

Applications

Rubber vulcanized liners are widely used in:

Ball mill liners & SAG mill liners

Chutes, hoppers, bins, and feeders

Mining and mineral processing equipment

Cement plant and power plant equipment

Conveying systems and anti-wear linings


Custom Rubber Lining Solutions

As a professional rubber vulcanized liner manufacturer, we provide customized rubber lining solutions according to customer drawings, equipment types, and working conditions. OEM & ODM services are available.


Why Choose Us

Experienced rubber liner manufacturer and exporter

Stable quality control system

Competitive factory direct price

Reliable delivery and technical support


FQA

Q1: What is a rubber vulcanized liner?

A1: A rubber vulcanized liner is a wear-resistant lining plate made from high-quality rubber through a vulcanization process. It is designed to protect industrial equipment from abrasion, impact, and corrosion.

Q2: What are rubber vulcanized liners used for?

A2:Rubber vulcanized liners are commonly used in ball mills, SAG mills, chutes, hoppers, bins, conveyors, and other mining and industrial equipment.

Q3: What are the advantages of rubber liners over steel liners?

A3:Compared to steel liners, rubber liners offer better wear resistance in wet conditions, lower noise levels, reduced vibration, lighter weight, and easier installation, resulting in lower maintenance costs.

Q4: How long does a rubber vulcanized liner last?

A4:The service life depends on working conditions such as material type, impact level, and operating hours. Under normal conditions, rubber vulcanized liners can last significantly longer than traditional metal liners.

Q5:Can rubber vulcanized liners be customized?

A5:Yes. Rubber vulcanized liners can be customized in size, thickness, hardness, rubber formula, and installation method according to customer requirements.

Q6: What installation methods are available for rubber liners?

A6:Common installation methods include bolt-on installation, adhesive bonding, or a combined method, depending on equipment structure and operating conditions.

Q7: Do you provide samples before bulk orders?

A7: Yes, samples are available for quality evaluation before bulk production. Sample policies may vary depending on product type and customization.

Q8: What information is needed to get a quotation?

A8:To provide an accurate quotation, we usually need drawings, line dimensions, working conditions, material type, and required quantity.


Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer

  • Year Established:

    2015

  • Total Annual:

    400-600

  • Employee Number:

    120~150

  • Ecer Certification:

    Verified Supplier

YIbeino New Materials focuses on the research and development of new wear-resistant ceramic materials and is committed to providing material conveying, pneumatic conveying system engineering design and equipment wear problems under various complex working conditions for cement, thermal power, steel,... YIbeino New Materials focuses on the research and development of new wear-resistant ceramic materials and is committed to providing material conveying, pneumatic conveying system engineering design and equipment wear problems under various complex working conditions for cement, thermal power, steel,...

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Get in touch with us

  • Reach Us
  • Hunan Yibeinuo New Material Co., Ltd.
  • No. 2, Qingyuan South Road,Langli Industrial Park, Changsha County,Hunan Province
  • https://www.ybnceramic.com/

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