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Inline X-Ray Inspection System for Automatic BGA PCB Testing
Wellman In-line X-ray Inspection System IL-3000 with free tube automatic voids rate calculation for SMT production applications.
Key System Advantages
Closed type X-ray tube with over 10,000 hours lifetime, maintenance-free operation
New generation 5" HD digital flat panel detector (FPD) for high-resolution imaging
6-axis motion system with servo motor (X-ray tube and FPD move synchronously)
Customizable inspection programs enable automated high throughput inspection
User friendly operation supports fast defect detection with only 2 hours of training
Automatic navigation window moves the table to any clicked position
Belt transmission with adjustable width via lead screw and guide rail (maximum width 620mm)
Hardware Specifications
X-ray Source
Type
Closed, microfocus
Max tube voltage
90kV
Max tube current
200μA
Focal spot size
5μm
Function
Auto preheat
Flat Panel Detector
Brand
IRay
Effective area
130mm * 130mm
Pixel size
85μm
Resolution
1536 * 1536
Frame rate
20fps
Tiltable angle
60°
Inspection System
Transmission
Belt
Motor
Servo motor
Detectable area
Length 520mm, width 80-430mm adjustable
Max load
10kg
Equipment Specifications
Magnification
Geometry 200X | System 1500X
Inspection speed
Max 3.0s/point
Dimensions
2600mm (L) * 1300mm (W) * 1800mm (H)
Host machine dimensions
1400mm (L) * 1300mm (W) * 1800mm (H)
Weight
2200kg
Power supply
AC110-220V 50/60HZ
Max power
3000W
Industrial PC
I7 CPU, 16G RAM, 240GB SSD + 1T HDD
Displayer
24" HDMI LCD
Working Principle
Safety Features
Radiation leakage: No leakage (≤1μSv/h - international standard)
Transparent lead glass observation window for safe internal viewing
Window and back door safety interlock system
Electromagnetic safety switch locks when X-ray is active
Emergency stop button near operation position
Automatic tube protection when leaving software
Software Capabilities
Function Module
Operation
X-ray tube control
Mouse-click operation with real-time voltage/current display and adjustment
Status bar
Visual indicators for interlock, pre-heat, and X-ray status
Image effect adjustment
Customizable brightness, contrast and gain settings
Product list
Save and recall inspection parameters for efficiency
Navigation window
Click-to-move functionality for precise positioning
Motion axis status
Real-time coordinate display
Inspection results
Clear display of measurement data with pass/fail indicators
Speed control
Adjustable movement speed for each axis
Voids Rate Measurement
Automatic calculation of solder ball voids rate, area, circumference
Manual void addition via polygon/freehand drawing
Parameter saving for consistent inspection of identical products
Adjustable parameters for precise measurement (grayscale threshold, pixel, contrast)
Additional Measurement Functions
Angle measurement between reference points
Radius measurement for circular components
Distance measurement with baseline reference
Distance rate calculation for through-hole soldering
Perimeter measurement for square components
Automatic Inspection Modes
Automatic feature recognition for characteristic inspection points
Manual point setting for custom inspection locations
Array mode for regular inspection patterns
Application Examples
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2018
Ecer Certification:
Verified Supplier
Wellman, a professional X-Ray inspection manufacturer which is integrates R&D, production and sales that is set up in China by Hong Kong-invested enterprises.
Wellman has many years of professional R&D team at home and abroad, has been committed to the global intelligent manufacturing ... Wellman, a professional X-Ray inspection manufacturer which is integrates R&D, production and sales that is set up in China by Hong Kong-invested enterprises.
Wellman has many years of professional R&D team at home and abroad, has been committed to the global intelligent manufacturing ...