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Fiber Laser Welder for Cylindrical Parts | 2000W Automatic Rotary Seam
2000W Fiber Laser Platform for Automatic Circumferential Welding of Pipes and Cylindrical Components — Single-Start Full Auto Cycle, 0.5-4mm Thickness Range
Laser Power
2000W Fiber
Welding Mode
Rotary Auto-Cycle
Thickness Range
0.5 - 4mm
Material
Al / SS / CS / Cu
Why a Dedicated Rotary Laser Welder for Cylindrical Parts
Welding cylindrical components — pipes, tubes, sleeves, bushings, filter housings — with a manual laser gun presents two recurring problems: inconsistent travel speed around the circumference and difficulty maintaining constant focal distance on a curved surface. The result is uneven penetration, cosmetic defects on the seam, and high scrap rates in batch production.
This Xinwei 2000W fiber laser welder solves both problems through its workpiece-rotation-with-stationary-laser architecture. The part is clamped in a precision rotary fixture. The laser head remains fixed at the optimal focal distance. A single start command triggers the full automatic sequence: clamp, align, rotate-and-weld, release. Every circumferential seam receives identical heat input, travel speed, and focal positioning — delivering weld consistency that manual operation cannot match.
What Sets This Platform Apart from Standard Laser Welders
In manual laser welding of cylindrical parts, the operator must move the gun around the circumference at constant speed while maintaining focal distance. Any speed variation changes penetration depth. This machine inverts the process: the part rotates at precisely controlled speed while the laser head remains fixed at the calibrated focal point. The result is identical weld penetration and appearance around the full 360-degree circumference, every cycle.
2. Single-Start Full Auto Cycle: Clamp, Align, Weld, Reset
After manual loading, one button initiates the complete automatic sequence. The fixture clamps the part, the system aligns the weld start position, the rotary drive rotates the workpiece through the programmed weld path, and the fixture releases the finished part. This reduces per-part cycle time and eliminates operator-to-operator weld quality variation, making it suitable for batch production environments.
3. Multi-Axis Torch Positioning: Quick Changeover Between Part Geometries
The welding head features a multi-axis adjustment mechanism that accommodates different pipe diameters and welding positions. When production shifts from one cylindrical part to another, the torch position can be recalibrated quickly without tooling changes. The flexible fixture system further supports varying part lengths and diameters, making this a practical solution for manufacturers producing multiple cylindrical component variants.
4. 2000W Fiber Laser: Clean Seam on Thin-Wall Tubes Down to 1.5mm
The 2000W fiber laser source with 1080nm wavelength delivers high-energy-density focusing suitable for thin-walled metal tubes. It achieves seamless butt welding on walls as thin as 1.5mm without burn-through, producing aesthetically clean seams that require minimal post-weld finishing. The output power instability is controlled within +/-2% over 24-hour continuous operation, ensuring process stability across extended production runs.
Rotary Laser vs Manual Laser Welding on Cylindrical Parts
Stainless steel exhaust pipe sections, coolant tubes, and fluid line connectors require consistent circumferential welds for leak-proof performance. The automatic rotary cycle ensures uniform seam quality across production batches, critical for parts that must pass pressure testing.
● Cabinet and Enclosure Manufacturing
Cylindrical hinges, standoffs, spacers, and mounting bosses used in electrical cabinets and metal enclosures benefit from the clean, low-spatter laser seam. The compact 87kg machine footprint fits within existing fabrication shop layouts.
● General Metal Products Batch Production
For manufacturers producing cylindrical aluminium or steel components in medium to high volumes, the single-start auto cycle minimises labour cost per part while delivering weld quality that remains consistent from the first part of the shift to the last.
Core System Breakdown
Subsystem
Specification
What It Delivers
Fiber Laser Source
2000W, 1080nm, 50um fiber, 20KHz modulation
High energy density for thin-wall precision; stable output +/-2% over 24h
Quick adaptation to different diameters and weld positions
HCI Controller
Touchscreen interface
Intuitive parameter setting; real-time status display
Water Cooling
Built-in dual temperature, dual control
Maintains laser source temperature stability for consistent output
Control Software
Auto clamp-align-weld-reset sequence
Single button start; reduced operator training requirement
Technical Specifications
Parameter
Specification
Laser Power
2000W (also available: 1500W / 3000W)
Laser Wavelength
1080 +/-5nm
Output Stability
+/-2% (24h continuous operation)
Welding Thickness
0.5 - 4mm
Thin-Wall Capability
1.5mm seamless butt weld
Welding Materials
SS, CS, Aluminium, Copper, Metal
Optical Fiber
50um core, 10m length
Modulation Frequency
20KHz
Cooling
Built-in water cooling, dual temp dual control
Dimensions
900 x 430 x 710mm
Weight
87kg
Operation Mode
Full auto cycle: clamp, align, weld, reset
Warranty
1 Year with video/online/spare parts support
Non-Standard Customisation Capability
This platform is designed as a non-standard custom welding solution. Xinwei engineers assess your specific cylindrical part geometry, material, wall thickness, and production volume requirements to configure:
Fixture design — customised clamping for your specific part diameter, length, and geometry
Laser power selection — 1500W, 2000W, or 3000W based on material and thickness
Welding program — pre-configured rotary speed, laser power curve, and gas shielding parameters
Integration options — compatibility with upstream/downstream automation for inline production
Why Choose Xinwei for Laser Welding
Feature
Your Benefit
Rotary Workpiece Architecture
Identical 360-degree weld quality — no manual speed or focus variation
Single-Start Full Auto Cycle
Operator loads part, presses start, removes finished part — minimal training
Non-Standard Custom Engineering
Fixture, power, and program configured to your specific cylindrical part
2000W / 1500W / 3000W Options
Right-size the laser power to your material and throughput requirements
Compact 87kg Footprint
Fits standard workshop floor without special foundation or enclosure
Built-in Water Cooling
No external chiller required; dual temperature control maintains laser stability
Free Welding Sample Test
Unsure if the 2000W laser can handle your specific cylindrical part?
Send us your part drawings and material specifications. Our engineering team will evaluate feasibility, recommend the appropriate laser power, and perform a test weld on your sample parts. You receive welded samples and a process report before making any purchase decision.
▶ Email info@xwweld.com or call +86-13378111895 to start your welding sample test.
Quality Assurance
CE and ISO certified — compliant with international laser safety and quality standards
1-year warranty with video technical support, online assistance, and spare parts provision
Field installation, commissioning, and operator training available as after-sales service
24-hour output stability test — each laser source verified for +/-2% power stability before delivery
99.5% utilisation rate — designed for reliable continuous production operation
Frequently Asked Questions
Q: What cylindrical part sizes can this welder handle?
A: The machine is a non-standard custom platform. Fixture design is tailored to your specific part diameter, length, and geometry. Provide your part drawings during inquiry and our engineers will confirm compatibility and design the appropriate workholding solution.
Q: How does the rotary process ensure consistent weld quality?
A: The part is clamped in a precision rotary fixture that rotates at a programmed constant speed. The laser head remains fixed at the optimal focal distance. Since both rotation speed and focal distance are machine-controlled rather than operator-dependent, every part in a batch receives identical welding conditions.
Q: Can the laser power be upgraded from 2000W to 3000W later?
A: The laser source is specified at time of order based on your material and thickness requirements. We recommend selecting the appropriate power upfront. Our engineering team can advise on whether 1500W, 2000W, or 3000W best matches your production needs after reviewing your part specifications.
Q: Is operator training included?
A: Yes. Field installation, commissioning, and operator training are provided as part of the after-sales service. The HCI touchscreen interface is designed for intuitive operation, and the auto-cycle sequence means operators only need to load parts and press start.
Ready to Automate Your Cylindrical Part Welding?
Contact Xinwei with your part drawings for a custom configuration and free welding test.
info@xwweld.com | +86-13378111895
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2003
Total Annual:
$35000000-$50000000
Employee Number:
70~95
Ecer Certification:
Verified Supplier
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