88T Zinc Die Casting Machine Brooch Diecast Machine Badges Nameplates Equipment

 

Purpose-built for manufacturing high-precision embossed and relief zinc alloy badges, emblems and commemorative medallions, this 88-ton hot chamber die casting machine delivers exceptional fine detail reproduction and sharp edge definition, making it perfectly suited for premium badge products that require crisp relief patterns and intricate decorative details.

The machine adopts a newly reinforced frame structure, paired with high-strength tie bars, enlarged steel pins and thickened machine platens, which greatly improves overall rigidity and load-bearing capacity. This robust structural design delivers stronger impact resistance and better load stability during high-pressure die casting, effectively reducing mechanical vibration and deformation. For relief badge production, this translates to consistently sharp pattern edges, uniform relief depth and minimal flash, ensuring that every fine line and decorative detail is fully and clearly formed.

At its control core is a genuine German PLC system paired with a full-color human-machine interface touch screen, enabling precise real-time monitoring and adjustable control over injection speed and injection pressure. Advanced closed-loop control technology enables ultra-fine regulation of injection speed throughout the entire filling cycle, eliminating flow marks and incomplete fill in delicate relief recesses. This dramatically improves first-pass yield and reduces the labor cost of hand finishing and deburring. The control panel also features a built-in fault display function that quickly indicates electrical system abnormalities, helping operators resolve issues efficiently and minimize downtime.

The hydraulic system operates on dual-proportional control architecture to realize fully programmable multi-stage injection and low-pressure mold clamping, which protects delicate engraved mold cavities and fine relief surfaces from impact damage. All hydraulic seals are sourced from premium European or Japanese brands to ensure long-term reliable, leak-free operation. The machine is fitted with a hydraulic die height adjustment system, making mold installation and changeover faster and more convenient to save time and labor. It is also equipped with an automatic pressure relief energy-saving function that effectively reduces system energy consumption during operation.

The clamping and die height adjustment mechanism ensures uniform stress distribution and stable mold positioning, while the injection unit with high-flow valves and a precision piston accumulator delivers accurate, consistent injection performance that adapts to various relief badge mold designs. A high-efficiency oil cooling system maintains stable hydraulic temperature during extended production runs, supporting an overall service life of 15 to 20 years. An optional mold sweeping robotic arm is available for further automation upgrade.