88T Hot Chamber Die Casting Machine for Plating-Grade Zinc Alloy Award Medal

88T Hot Chamber Die Casting Machine for Plating-Grade Zinc Alloy Award Medal Production

Specialized in manufacturing plating-grade zinc alloy award medals for corporate recognition, employee service awards, school graduation honors and retirement ceremonies, this 88-ton hot chamber die casting machine focuses on defect-free smooth surface forming for premium gold, silver and bronze finishing. Award medals serve as prestigious symbols of recognition, requiring flawless pore-free surfaces to support electroplating, antique finishing and ribbon attachment; surface pinholes, flow lines and subsurface porosity will directly ruin the premium appearance and perceived value of the award. This 88T equipment produces ultra-smooth, void-free zinc alloy award medal castings, greatly reducing post-processing workload and improving finished product yield for corporate and institutional award programs.

Featuring a newly enhanced rigid frame design paired with high-strength alloy tie bars, enlarged thickened anti-wear steel pins and thickened high-load platens, the machine delivers greatly improved overall rigidity and load-bearing capacity at 88 tons of clamping force. The high-stiffness structure minimizes mold micro-vibration and molten zinc splashing during high-pressure forming, ensuring uniform surface quality, flat back surfaces and ultra-low surface porosity of award medals. It achieves the ideal combination of plating-grade smoothness and crisp relief detail, and supports long-term continuous production of premium award medals with extended equipment service life.

Equipped with an imported German PLC core and full-color HMI touchscreen, the machine supports real-time precise monitoring and dynamic adjustment of injection speed and pressure. Advanced closed-loop control technology enables ultra-fine graded adjustment of the injection process, ensuring smooth, uniform filling of relief designs, decorative borders and engraving fields, completely eliminating surface pinholes, flow marks and subsurface porosity. It significantly improves plating adhesion and surface finish quality of finished award medals, ensuring consistent gold, silver and bronze finishing across bulk production runs. The optimized electrical circuit is simple and stable, adapting to high-temperature industrial production environments, and the intelligent fault display system quickly locates equipment faults to reduce production downtime.

The hydraulic system adopts dual-proportional intelligent control to achieve precise multi-stage filling and low-pressure buffered mold clamping, balancing plating-surface quality and relief detail protection for award medals. All hydraulic sealing components are imported from Europe and Japan, with excellent wear resistance, high temperature resistance and leak-proof performance, ensuring long-term stable hydraulic operation under 88-ton clamping force. The hydraulic die height adjustment system enables convenient, efficient mold installation and debugging, saving labor and time costs for different award medal designs. The automatic pressure relief energy-saving function reduces system operating load and invalid energy consumption for efficient award medal production.

The professional clamping and die height adjustment mechanism ensures uniform mold stress and stable positioning accuracy, preventing medal warpage, edge flash and relief distortion caused by high-pressure injection. The high-flow valve and precision piston accumulator injection device provides stable, adjustable injection speed and pressure, perfectly adapting to various premium award medal mold designs. The built-in high-efficiency oil cooling system stabilizes hydraulic temperature and ensures consistent surface forming quality in long-term production. The equipment has a long service life of 15 to 20 years, and an optional mold sweeping robotic arm is available for automated production upgrade.

We guarantee delivery within 20 days after order confirmation. Our service advantages include 2-hour rapid technical response, 24-hour on-site after-sales maintenance, exclusive one-on-one custom manufacture service, full-process technical support and on-site engineer commissioning. We sincerely invite corporate award and institutional recognition program organizers to visit our factory for on-site investigation, equipment inspection and technical communication.