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Primarily used for glue-free rewinding of materials such as kraft paper, wallpaper, and automotive films.
Product Characteristics
Hokawa motion control system with servo control for winding and active traction
Automatic cylinder feeding system for convenient, fast, and labor-saving operation
Automatic tension winding and unwinding with stable tension and smooth start/stop
Servo motor torque winding ensures stable and precise tension with exquisite winding quality and flat end surfaces
Coreless operation with automatic end sealing using adhesive tape
Hokkaido control system enables automatic and seamless re-rolling function without adhesive and without core
Action sequence: Cut after clamping, attach tail label, retract and contract to unload, complete one action cycle before delivering material for next feeding
Application Scope
This industrial-grade rewinding machine is purpose-built for glue-free recoil processing of diverse flexible roll substrates. It perfectly handles kraft paper rolls, home decoration wallpaper, automotive protective films and other similar flexible materials. Widely deployed in packaging manufacturing, automotive accessory processing and daily commodity production lines, it delivers high-precision roll finishing and standardized material rewinding without glue adhesion.
Core Technical & Commercial Advantages
Advanced Hokawa Motion & Servo Drive System: Adopts premium Hokawa intelligent motion control framework, paired with dedicated servo motors for winding and active material traction. The synchronized servo linkage ensures dynamic real-time adjustment, precise operational coordination and ultra-stable long-cycle industrial operation, laying a solid foundation for consistent rewinding quality.
Pneumatic Auto-Feeding Mechanism: Equipped with fully automated cylinder feeding assembly to replace traditional manual loading. The streamlined feeding workflow drastically simplifies operational steps, accelerates production rhythm and cuts down manual labor input, delivering effortless, efficient and time-saving batch production.
Dynamic Constant Tension Control System: Features intelligent full-process tension calibration for both unwinding and rewinding procedures. It eliminates tension fluctuation effectively, enables jerk-free smooth start and stop, and maintains uniform material tension throughout operation to avoid material deformation, wrinkling or stretching.
Servo Torque Closed-Loop Winding: Leverages high-precision servo torque control technology to achieve quantitative and stable tension output during recoiling. The finished rolls feature tight, uniform winding, flawless flat end faces and neat overall appearance, greatly improving product competitiveness and market presentation.
Auto Tape Sealing for Coreless Rewinding: Supports independent coreless rewinding processing mode. Once the rewinding procedure is completed, the equipment automatically applies adhesive tape for tail-end sealing, realizing fully enclosed roll forming without manual auxiliary operation.
Glue & Core-Free Seamless Rewinding: Backed by upgraded Hokawa control logic, the machine realizes fully automated seamless rewind production. It requires no adhesive glue and no paper core support, effectively eliminating glue residue defects and consumable costs while achieving cleaner, eco-friendly and low-cost production.
Full-Automatic Cyclic Production Workflow: Adopts a mature integrated intelligent operation sequence: material clamping and positioning → precision fixed-length cutting → tail label laminating → material shrinking and retracting → automatic finished product unloading. After completing one full working cycle, the equipment automatically resets and waits for the next material feeding, enabling uninterrupted cyclic unmanned production and maximizing factory output capacity.
Main Technical Parameters
Model
ZRF-D600
Paper Core
Collecting the answers
Unwinding Master Roll
500mm Max. Unwind Roll Diameter 500mm
Rewinding Diameter
20-150mm
Rewind Width
W(0-600)mm
Production Speed
Mechanical Line Speed 120m/min
Power Supply
220V 50/60HZ 4KW
Air Pressure
5KG
Machine Size
2100×1500×1400mm
Net Weight
800KG
Configuration Parameters
Model
ZRF-D600
Touch Screen
7-inch MCGS HMI
Rack Wall Panel
36mm
Movement Controller
HCFA
Active Traction Servo Motor
HCFA
Active Traction Servo Driver
HCFA
Receiving Roll Servo Motor
HCFA
Rolling Shutter Servo Driver
HCFA
Solenoid Valve
ASICKO
Cylinder
AIRTAC
Linear Slide
HIWIN
Magnetic Switch
AIRTAC
Unroll 3-inch Air Expansion Shaft
Taiwan, China
Bearing
NSK
Traction Shaft
Precision grinding roller
Compression Roller
Silicone package
Transitional Roller
European standard aluminum guide wheels
Plan Sketch
FAQ
1. Q: How do you ensure machine quality and stability?
A: We perform full load testing before delivery, with customer witness onsite or via video. We use proven core components and provide detailed manuals plus remote support for reliable operation.
2. Q: Can your equipment handle frequent product size changes?
A: Yes. Our modular design and recipe storage allow quick changeovers (time depends on model and product). We can customize tooling to fit your specific packaging range.
3. Q: We are new to automation. What support do you offer?
A: We offer turn-key service: layout planning, training, commissioning, and on-site guidance per contract. Remote diagnostics and field support are available when needed.
4. Q: What about after-sales and spare parts?
A: We stock common wear parts for prompt dispatch (logistics permitting). We provide preventive maintenance plans and remote troubleshooting, with on-site service arranged as necessary.
