| Applicable furnace tonnage | 5-60 tons |
| Exhaust gas temperature | <150℃ |
| Fuel | Heavy oil, diesel, coal tar, liquefied petroleum gas, natural gas |
| Energy consumption | 25-65 kg/ton of aluminum |
| Application | Aluminum ingot or/ and billet casting, aluminum liquid transfer |
| Delivery Time | 30 days |
| Control | PLC |
| Supply Ability | 100 sets/ year |
| Packaging Details | Standard export packaging (carbon box, pallet, film) |
| Aluminum melting speed | 2-4 tons/hour |
| Model Number | 20T |
| Place of Origin | China |
| Brand Name | Bolv |
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Product Specification
| Applicable furnace tonnage | 5-60 tons | Exhaust gas temperature | <150℃ |
| Fuel | Heavy oil, diesel, coal tar, liquefied petroleum gas, natural gas | Energy consumption | 25-65 kg/ton of aluminum |
| Application | Aluminum ingot or/ and billet casting, aluminum liquid transfer | Delivery Time | 30 days |
| Control | PLC | Supply Ability | 100 sets/ year |
| Packaging Details | Standard export packaging (carbon box, pallet, film) | Aluminum melting speed | 2-4 tons/hour |
| Model Number | 20T | Place of Origin | China |
| Brand Name | Bolv | ||
| High Light | Mass Combustion System ,Combustion System Energy Saving ,Energy Saving Melting Furnace Burner | ||
Energy saving mass combustion system for aluminum melting
Production introduction
The mass combustion system employs in-furnace mixing and matching, utilizing air ducts to control the fire ducts, allowing the fire ducts to disperse and rotate within the furnace. This increases the temperature inside the furnace, achieving certain melting and heat retention effects, with low nitrogen content, reduced burning loss, and a relatively low carbon dioxide content.
Parameters
| Burner type | Mass type natural gas/ oil burner |
| Burner quantity | 1 set, 2 pieces |
| Burner power | 3500Kw/ piece (Sufficient for melting furnace) |
| Fuel max. Consumption amount | Max 350Nm3/h |
| Fuel connector pressure | 100kpa |
| Burner load adjustment | PLC adjustment |
| Air excess coefficient | 1.05~1.15 |
| Burner ignition type | Ignition gun |
| Main flame detection | 1 per burner |
| Outlet smoke temperature | ≤180℃ |
| Compressed air | 0.4~0.6MPa |
| Temperature measurement | K type thermocouple |
FAQ
1. What are the key points of daily inspection?
Temperature/furnace pressure, gas pressure/combustion status, furnace lining/sealing, degassing system, cooling water.
2. What is the regular maintenance cycle?
Daily: Clean the slag from the furnace mouth/flow channel; inspect the burner, ignition system, and seals.
Weekly: verify thermocouples/temperature control instruments; clean the scale in the water gap of the crystallizer; check the integrity of the filter plate.
Monthly: Conduct a comprehensive inspection of the lining thickness/cracks; calibrate the casting speed and traction synchronization; replace aged sealing rings/gaskets.
Every year: overhaul the furnace body (repair/reline the furnace lining); conduct a comprehensive inspection and maintenance of the casting machinery and electronic control system.
3. Safety precautions?
High temperature protection: Wear high temperature resistant clothing, protective face masks, and heat-insulating gloves to avoid burns.
Explosion protection: Leakage is strictly prohibited in gas furnaces, and regular leak detection is required; moist materials are prohibited inside the furnace to prevent explosions caused by water encountering aluminum liquid.
Emergency response: Equip with dry powder fire extinguishers and dry sand.
Company Details
Business Type:
Trading Company
Year Established:
2026
Total Annual:
10,000,000-50,000,000
Employee Number:
40~100
Ecer Certification:
Verified Supplier
As an outstanding provider of advanced solutions, Foshan Henghui Aluminum Innovation International Trade Co., Ltd. has been specializing in the research and development and production of aluminum melting and casting equipment for 20 years. With over technical professionals and senior engineers, we p... As an outstanding provider of advanced solutions, Foshan Henghui Aluminum Innovation International Trade Co., Ltd. has been specializing in the research and development and production of aluminum melting and casting equipment for 20 years. With over technical professionals and senior engineers, we p...
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