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Wuxi Hongyi Intelligence Technology Co., Ltd

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China 1500kg Heavy Duty Two-Way Pallet Shuttle for High-Density Warehouse Storage
China 1500kg Heavy Duty Two-Way Pallet Shuttle for High-Density Warehouse Storage

  1. China 1500kg Heavy Duty Two-Way Pallet Shuttle for High-Density Warehouse Storage
  2. China 1500kg Heavy Duty Two-Way Pallet Shuttle for High-Density Warehouse Storage
  3. China 1500kg Heavy Duty Two-Way Pallet Shuttle for High-Density Warehouse Storage

1500kg Heavy Duty Two-Way Pallet Shuttle for High-Density Warehouse Storage

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Vehicle Weight Approx. 230 kg
Remote Control Distance 100 m
Rail Size 50×148 / 70×163 / 70×130 mm
Maximum Lift Height 50 mm
Loaded Travel Speed 36–54 m/min
Remote Controller Battery Rechargeable Lithium Battery
Customization Standard / NS Customized Model
Motor Type DC Servo
Battery Capacity 30 / 52 Ah
Remote Controller Frequency 433 MHz
Lifting Type Mechanical Screw Lifting
Battery Charging Time Approx. 3 h
Continuous Operating Time Approx. 8 h
Unloaded Travel Speed 60–72 m/min
Battery Voltage 24 / 48 VDC
Shuttle Size 1006×1200 / 1006×1000 / 1006×1300 / 1006×1400 / 806×1400 / 906×1300 / 1006×1500 / 1006×1300 mm
Rail Configuration DSS / DSSA / DSSC / DSSD
Rated Load Capacity 1200 / 1500 kg
Pallet Size 1200×1000 / 1200×800 / 1200×1100 / 1200×1200 / 1000×1200 / 1100×1100 / 1300×1300 / 1300×1100 mm
Communication Mode RF Remote Control / Wireless Network
Shuttle Height 186–192.5 mm
Operating Environment Ambient / Low Temperature
Battery Type LiFePO4 Battery
Equipment Name Two-Way Pallet Shuttle
Storage Mode FIFO / LIFO

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  1. Product Details
  2. Company Details

Product Specification

Vehicle Weight Approx. 230 kg Remote Control Distance 100 m
Rail Size 50×148 / 70×163 / 70×130 mm Maximum Lift Height 50 mm
Loaded Travel Speed 36–54 m/min Remote Controller Battery Rechargeable Lithium Battery
Customization Standard / NS Customized Model Motor Type DC Servo
Battery Capacity 30 / 52 Ah Remote Controller Frequency 433 MHz
Lifting Type Mechanical Screw Lifting Battery Charging Time Approx. 3 h
Continuous Operating Time Approx. 8 h Unloaded Travel Speed 60–72 m/min
Battery Voltage 24 / 48 VDC Shuttle Size 1006×1200 / 1006×1000 / 1006×1300 / 1006×1400 / 806×1400 / 906×1300 / 1006×1500 / 1006×1300 mm
Rail Configuration DSS / DSSA / DSSC / DSSD Rated Load Capacity 1200 / 1500 kg
Pallet Size 1200×1000 / 1200×800 / 1200×1100 / 1200×1200 / 1000×1200 / 1100×1100 / 1300×1300 / 1300×1100 mm Communication Mode RF Remote Control / Wireless Network
Shuttle Height 186–192.5 mm Operating Environment Ambient / Low Temperature
Battery Type LiFePO4 Battery Equipment Name Two-Way Pallet Shuttle
Storage Mode FIFO / LIFO
1500kg Heavy Duty Two-Way Pallet Shuttle for High-Density Warehouse Storage
Product Overview

The two-way pallet shuttle is an automated pallet handling unit designed for high-density warehouse storage. It travels forward and backward within a single rack lane to complete pallet storage, retrieval, lifting, positioning, and placement.

The system supports FIFO and LIFO storage modes and is suitable for food, cold chain, manufacturing, raw material, finished goods, beverage, agricultural material, and heavy-duty storage applications. Available rated loads are 1200 kg and 1500 kg, with unloaded travel speed of 60–72 m/min and loaded travel speed of 36–54 m/min.

The shuttle also supports manual remote operation, automatic storage and retrieval, specified quantity handling, pallet arrangement, inventory counting, vehicle rescue, audible positioning, and low-battery automatic return.

Application Background

In high-density pallet storage systems, common operational requirements usually include:

  • high pallet storage density
  • deep-lane pallet storage and retrieval
  • FIFO or LIFO inventory rotation
  • batch pallet handling
  • different pallet sizes and rack configurations
  • low-temperature warehouse operation
  • remote or system-based shuttle control
  • inventory counting and pallet position management

The two-way pallet shuttle is designed for storage layouts where multiple pallet positions are arranged within the same lane. The shuttle performs pallet movement inside the rack lane and automatically travels to the required storage position according to the assigned task.

It is particularly suitable for warehouse projects where storage density and organized pallet access are important selection considerations.

Technical Solution

The two-way pallet shuttle operates on dedicated rails inside the storage lane. After receiving a task from the system or remote controller, the shuttle travels to the target pallet position, performs lifting, lowering, storage, or retrieval, and returns to the initial position after completing the task.

The shuttle uses a DC servo motor, mechanical screw lifting structure, and LiFePO4 battery. The maximum lifting height is 50 mm. Battery configurations include 24 / 48 VDC and 30 / 52 Ah.

The standard configuration uses a 433 MHz RF remote controller, while WF models support wireless network communication. The shuttle can also enter a low-power sleep mode when idle and remain ready for the next scheduling command.

Transmission Features
  • Rated load capacity: 1200 / 1500 kg
  • Unloaded travel speed: 60–72 m/min
  • Loaded travel speed: 36–54 m/min
  • Maximum lifting height: 50 mm
  • Lifting type: Mechanical Screw Lifting
  • Motor type: DC Servo
  • Battery type: LiFePO4 Battery
  • Battery voltage: 24 / 48 VDC
  • Battery capacity: 30 / 52 Ah
  • Charging time: Approx. 3 h
  • Continuous operating time: Approx. 8 h
  • Remote frequency: 433 MHz
  • Straight-line remote distance: 100 m
  • Storage mode: FIFO / LIFO
  • Communication mode: RF Remote Control / Wireless Network
  • Operating environment: Ambient / Low Temperature
  • Control functions: Manual / Automatic
  • Customization: Standard / Customized Model
Application Boundary

This page refers to a two-way pallet shuttle designed to travel forward and backward within a single rack lane.

It is mainly suitable for:

  • palletized goods
  • deep-lane pallet storage
  • high-density pallet racking
  • FIFO or LIFO storage
  • 1200 kg or 1500 kg pallet loads
  • ambient-temperature warehouses
  • low-temperature warehouse applications

Actual suitability should still be confirmed according to pallet dimensions, total pallet weight, pallet structure, rail configuration, storage lane layout, operating environment, communication method, and inventory strategy.

The low-temperature version is identified by the code C, but the provided technical data does not specify an exact minimum operating temperature. Cold storage projects should therefore confirm the required operating temperature before final model selection.

This product is a two-way single-lane shuttle and should not be treated as a four-way or multi-directional pallet shuttle.

Specifications
Item Specification
Equipment Name Two-Way Pallet Shuttle
Vehicle Weight Approx. 230 kg
Rated Load Capacity 1200 / 1500 kg
Shuttle Height 186–192.5 mm
Maximum Lift Height 50 mm
Lifting Type Mechanical Screw Lifting
Motor Type DC Servo
Unloaded Travel Speed 60–72 m/min
Loaded Travel Speed 36–54 m/min
Battery Type LiFePO4 Battery
Battery Voltage 24 / 48 VDC
Battery Capacity 30 / 52 Ah
Battery Charging Time Approx. 3 h
Continuous Operating Time Approx. 8 h
Remote Controller Frequency 433 MHz
Remote Controller Battery Rechargeable Lithium Battery
Remote Control Distance 100 m
Storage Mode FIFO / LIFO
Communication Mode RF Remote Control / Wireless Network
Operating Environment Ambient / Low Temperature
Pallet Size 1200*1000 / 1200*800 / 1200*1100 / 1200*1200 / 1000*1200 / 1100*1100 / 1300*1300 / 1300*1100 mm
Shuttle Size 1006*1200 / 1006*1000 / 1006*1300 / 1006*1400 / 806*1400 / 906*1300 / 1006*1500 / 1006*1300 mm
Rail Configuration DSS / DSSA / DSSC / DSSD
Rail Size 50*148 / 70*163 / 70*130 mm
Customization Standard / NS Customized Model
Specification Notes

1200 kg and 1500 kg are the available rated load configurations and should be selected according to the actual pallet and goods weight.

60–72 m/min refers to unloaded travel speed, while 36–54 m/min refers to loaded travel speed.

The shuttle uses mechanical screw lifting with a maximum lifting height of 50 mm.

Available pallet configurations include 1200*1000, 1200*800, 1200*1100, 1200*1200, 1000*1200, 1100*1100, 1300*1300, and 1300*1100 mm.

The model coding system can identify rail specification, pallet size, operating environment, communication mode, and customized configuration. No environment code indicates ambient operation, while C indicates a low-temperature version. No communication code indicates RF remote control, while WF indicates wireless network communication. NS indicates a customized model.

DSS uses a 50*148 mm rail with double deceleration holes. DSSA uses a 70*163 mm rail, DSSC uses a 70*130 mm rail, and DSSD uses a 50*148 mm rail with baffle-scanning deceleration.

Applications
  • Grain and Edible Oil Raw Material StorageSuitable for palletized grain, edible oil, and related raw materials requiring high-density warehouse storage.
  • Food Raw Material StorageSuitable for food ingredients and production materials requiring organized pallet storage and FIFO or LIFO inventory management.
  • Beverage and Daily Consumer Goods WarehousingSuitable for palletized beverages, household consumer goods, and related finished products.
  • Finished Goods WarehousingUsed for palletized finished goods in high-density storage lanes and manufacturing warehouse applications.
  • Heavy-Duty Panel StorageSuitable for palletized panel products where the total pallet load is within the selected 1200 kg or 1500 kg rated capacity.
  • Agricultural Materials StorageApplicable to palletized agricultural materials and reserve goods requiring dense warehouse storage.
  • Cold Chain StorageA low-temperature shuttle configuration is available for cold-chain and low-temperature warehouse applications.
  • Manufacturing WarehousingSuitable for palletized raw materials and finished goods in manufacturing logistics operations.
System Integration

The two-way pallet shuttle can receive operating commands from a warehouse system or remote controller.

Available control and communication configurations include:

  • RF remote controller
  • wireless network communication
  • automatic task receiving
  • manual forward and reverse travel
  • manual lifting and lowering
  • emergency braking
  • automatic storage and retrieval
  • specified quantity storage and retrieval
  • automatic return to initial position
  • low-power standby mode

The system also supports pallet arrangement, inventory quantity counting, vehicle rescue by integrated towing hook, audible shuttle positioning, and low-battery automatic return and alarm.

Different rail specifications, pallet dimensions, operating environments, communication modes, and customized configurations can be selected according to the warehouse project.

Advantages
  1. High-Density Pallet Storage
    The shuttle travels inside a single rack lane and supports deep-lane pallet storage for warehouse layouts focused on storage density.
  2. 1200 kg and 1500 kg Load Options
    Two rated load configurations are available to match different palletized goods and warehouse requirements.
  3. Defined Travel and Lifting Performance
    The shuttle provides 60–72 m/min unloaded speed, 36–54 m/min loaded speed, and a maximum mechanical lifting height of 50 mm.
  4. Flexible FIFO and LIFO Operation
    Both FIFO and LIFO storage modes are supported according to rack layout and pallet access direction.
  5. LiFePO4 Battery and Flexible Control
    The system uses a 24 / 48 VDC LiFePO4 battery with 30 / 52 Ah capacity, approximately 3 hours charging time, and approximately 8 hours continuous operating time. RF remote and wireless network configurations are available.
How to Select
  1. Choose by load capacity
    Select the 1200 kg or 1500 kg configuration according to the combined weight of the pallet and stored goods.
  2. Choose by pallet size
    Confirm pallet fork-entry direction and depth. Eight pallet size configurations are provided in the standard technical data.
  3. Choose by rail configuration
    Select DSS, DSSA, DSSC, or DSSD according to rack and rail dimensions.
  4. Choose by operating environment
    Use the ambient-temperature configuration for standard warehouses and the C low-temperature version for suitable cold storage projects.
  5. Choose by communication method
    Use standard RF remote control or select the WF wireless network configuration according to project control requirements.
FAQ
  1. What load capacity does the two-way pallet shuttle support?
    The available rated load capacities are 1200 kg and 1500 kg.
  2. What is the travel speed of the shuttle?
    The unloaded travel speed is 60–72 m/min, while the loaded travel speed is 36–54 m/min.
  3. Does the shuttle support FIFO and LIFO storage?
    Yes. It supports both FIFO and LIFO storage modes according to warehouse layout and access direction.
  4. Can the two-way pallet shuttle be used in cold storage?
    Yes. A low-temperature configuration is available. The exact operating temperature should be confirmed according to the actual project because the provided specification does not define a minimum temperature.
  5. Can the shuttle be customized for different projects?
    Yes. Pallet size, rail configuration, operating environment, communication mode, and non-standard configurations can be selected according to project requirements.

Company Details

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 and 

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 from Quality China Factory
  • Business Type:

    Manufacturer

  • Year Established:

    2014

  • Total Annual:

    5000000-10000000

  • Employee Number:

    150~200

  • Ecer Certification:

    Verified Supplier

Wuxi Hongyi Intelligence Technology Co., Ltd  is a high-tech enterprise specializing in the research and development, manufacturing, and sales of intelligent manufacturing and smart logistics technologies and equipment. The company also provides full lifecycle services, including pro... Wuxi Hongyi Intelligence Technology Co., Ltd  is a high-tech enterprise specializing in the research and development, manufacturing, and sales of intelligent manufacturing and smart logistics technologies and equipment. The company also provides full lifecycle services, including pro...

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  • Wuxi Hongyi Intelligence Technology Co., Ltd
  • Room 2001, No. 10 Guanyuan, Maoye Plaza, No. 128, Qingyang Road, Wuxi, Jiangsu, China
  • https://www.autostoragesystem.com/

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