dry mixing production line

The dry mixing production line is a fully automatic and integrated complete set of equipment independently developed for dry powder building materials and industrial powder processing. It covers the whole production process including automatic feeding, precise proportional batching, high-intensity three-dimensional mixing, degassing homogenization, finished material storage and intelligent packaging. This production line is professionally applicable to mass production of various dry-mixed mortar products and industrial powder materials. Adopting modular assembly design and PLC intelligent centralized control system, it realizes continuous, stable and standardized production. It effectively solves the common defects of traditional manual mixing and simple mixing equipment such as inaccurate proportioning, uneven mixing, serious dust pollution, low production efficiency and unstable product quality, and is the core professional supporting equipment for modern building materials and powder processing enterprises.

• Superior Mixing Uniformity, Stable Product Quality: Equipped with three-dimensional turbulence mixing structure and high-speed stirring system, the equipment realizes multi-directional convection, shearing and diffusion of materials. The mixing uniformity reaches over 99.5%, with no material segregation, no dead-angle accumulation and uniform dispersion of trace additives. Each batch of finished mortar maintains consistent strength, adhesion and stability.
• Full-automatic Intelligent Operation, Labor-saving and High-efficiency: The whole production process from batching, stirring, discharging to packaging is automatically controlled by PLC. It supports one-key start and stop, formula memory and parameter storage. Only 2 to 3 workers are required for daily operation, which greatly reduces labor intensity and production cost, and supports 24-hour continuous mass production.
• Multi-functional & Wide Compatibility: The operating speed, mixing time and batching ratio can be adjusted flexibly. It is compatible with thousands of materials including ordinary dry-mixed mortar, special functional mortar, putty powder, tile adhesive, thermal insulation materials, chemical powder and new energy powder. One production line meets diversified production needs and improves equipment utilization rate.
• Environment-friendly & Energy-saving, Clean Production: The fully sealed overall structure is matched with professional dust removal equipment to effectively suppress dust leakage and improve workshop operating environment. Compared with traditional mixing equipment, it reduces comprehensive energy consumption by more than 20%, with low vibration and low noise, fully meeting industrial environmental protection production standards.
• Wear-resistant & Durable, Low Operation and Maintenance Cost: Core components such as stirring impellers and cylinder liners are made of high-strength wear-resistant and corrosion-resistant materials, extending the service life of key parts. The modular split design facilitates daily disassembly, maintenance, material replacement and cleaning, avoiding cross-batch contamination and adapting to long-term high-frequency continuous production.
• Customized Configuration & Strong Adaptability: It supports personalized customization of small laboratory test lines, medium pilot lines and large industrial mass production lines. Professional production line schemes can be formulated according to customers’ site size, investment budget and production capacity requirements, with strong flexibility and practicability.

• Pre-operation Inspection: Before starting the equipment, check the tightness of all connecting parts, overall sealing performance, dust removal system, circuit and oil circuit to ensure normal operation. Clean all sundries inside the equipment. Long-time high-speed no-load operation is prohibited to avoid equipment wear.
• Standard Feeding Operation: Feed raw materials strictly in accordance with the production formula. Hard metal objects and oversized impurity particles are forbidden to enter the mixing chamber to prevent damage to stirring impellers and liners. Select corresponding stirring modes for viscous and ultrafine powders to avoid material agglomeration.
• Operation Process Management: Do not open the equipment cover or touch running components during operation. Parameter modification and debugging are prohibited during working status. In case of abnormal noise, jamming, material leakage and other faults, stop the machine and cut off the power immediately for inspection and troubleshooting; never operate the equipment with hidden dangers.
• Timely Cleaning and Maintenance: Thoroughly clean the mixing cavity and stirring components before replacing different formulas to prevent cross-contamination between batches. Clean residual materials and dust after daily production. Regularly check the wear degree of wearing parts and seals, and replace damaged accessories in time to ensure stable equipment performance.
• Site and Power Requirements: Place the equipment on flat, dry, ventilated and hardened ground with reliable grounding protection. When producing flammable and explosive materials, turn on the explosion-proof module and strictly abide by explosion-proof operating specifications.
• Operator Specification: Operators must receive professional technical training, be familiar with equipment operating procedures and emergency disposal methods. Unlicensed operation and arbitrary modification of equipment structure and parameters are prohibited.

• Construction & Building Materials Industry: Mass production of masonry mortar, plastering mortar, waterproof mortar, thermal insulation bonding mortar, tile adhesive, joint filler, interior and exterior wall putty powder and other building dry powder materials.
• New Material Powder Industry: Processing and mixing of new material powders such as lithium battery auxiliary powder, refractory powder, ceramic raw material powder, magnetic material powder and environmental catalytic powder.
• Chemical & Agricultural Industry: Precise batching and uniform mixing of chemical industrial powder, pigment powder, compound fertilizer, welding flux powder and various powder additives.
• Solid Waste Resource Utilization: Homogeneous mixing and modification treatment of industrial solid wastes such as fly ash and waste residue to realize resource recycling of solid wastes.
• Scientific Research & Experimental Field: Small-batch formula research and development, product testing and pilot production for universities, scientific research institutions and enterprise laboratories.
• Industrial Mass Production: Standardized and continuous batch production for small and medium-sized building materials factories and powder processing plants.

Q1: What products can this dry mixing production line produce?

A1: This production line supports the production of multiple series of products, including ordinary dry-mixed mortar, special functional mortar, tile adhesive, putty powder, grout, thermal insulation materials, chemical powder, new energy auxiliary powder, solid waste recycled powder and other powder materials, covering multiple industry production demands.

Q2: Is the production capacity of the equipment customizable?

A2: Yes. We provide full-range personalized customization services. The production capacity covers 3–120t/h. We can design and manufacture small experimental lines, medium pilot lines and large industrial continuous production lines according to customers’ site conditions, investment budgets and output requirements.

Q3: Is the mixing quality of the equipment stable?

A3: Absolutely stable. Adopting advanced three-dimensional turbulence mixing technology and high-precision batching system, the equipment achieves a mixing uniformity of over 99.5%. It effectively avoids material segregation and uneven dispersion of trace additives, ensuring stable and consistent quality of each batch of finished products, meeting high-standard industrial production requirements.

Q4: Is the equipment difficult to operate? How many workers are needed?

A4: The equipment is equipped with an intelligent PLC touch control system with a simple and intuitive interface. It supports one-key start-stop and automatic formula operation, which is easy to learn and operate. Only 2–3 workers are required for the whole line operation per shift, which greatly saves labor costs.

Q5: Will cross-contamination occur when switching different materials?

A5: No cross-contamination. The equipment is equipped with full-range wall scrapers without dead-angle material accumulation. The detachable structure supports thorough cleaning of residual materials in the cavity. Customers can quickly switch production formulas to ensure the purity and quality of different products.

Q6: What after-sales services can you provide?

A6: We provide one-stop full-cycle services including equipment personalized customization, factory debugging, on-site installation and commissioning, operator technical training, long-term remote after-sales support, spare parts supply and production process upgrade guidance, solving all production and maintenance problems for customers.