20-30Ton/Hour Dry Mortar Production System Full Automatic Dry Mortar Plant

The 20-30 Ton/Hour Dry Mix Mortar Production Line is a super-large full-intelligent closed industrial mortar manufacturing system, the top flagship model for large-scale standardized mortar enterprises. Adopting full closed automated process, it integrates intelligent raw material drying, full servo automatic batching, multi-rib anti-segregation mixing, large-capacity finished material storage, robot automatic packing and palletizing, centralized integrated dust removal. Adjustable hourly output 20t to 30t, supporting 24h uninterrupted heavy-load industrial operation. This turnkey production line supports full-category ordinary and high-performance modified mortar mass production, featuring full unmanned operation, ultra-high precision, zero-dust emission and ultra-stable operation. It is specially customized for national mortar industrial park, large construction group and large-scale building material listed companies.

  

  

• Flagship Super Large Adjustable Output: Adjustable hourly output 20-30t/h, daily maximum output up to 260 tons, meet nationwide bulk order supply, centralized batch production and high-volume order delivery demand
• Full Servo Closed-loop Batching System: Imported industrial servo weighing module, automatic real-time error correction, batching accuracy up to ±0.05%, ultra-precise micro-additive feeding, meet EU international mortar quality inspection standard
• Super Heavy-duty Anti-segregation Mixer: Full alloy thickened double-shaft mixing host, integrated anti-sticking lining plate, mixing uniformity up to 99.95%, no powder stratification, perfect mixing latex powder, fiber, hydrophobic agent and special modified additives
• Full-process Unmanned Intelligent Production: Cloud PLC remote control system, store 30+ exclusive classified formulas, one-click switching, automatic fault self-inspection, automatic material alarm, mobile remote monitoring & parameter adjustment
• Full Closed Zero-dust Environmental Design: Full sealed pipeline conveying + high-power centralized pulse dust removal system, dust removal efficiency 99.98%, fully comply with global high-standard environmental production requirements
• Complete Turnkey Supporting Configuration: Standard equipped with large intelligent sand dryer, automatic iron removing device, 7-8 group large silos, robot packing machine and automatic palletizing robot
• 24H Heavy-load Durable Operation: Enhanced industrial frequency conversion motor, reinforced heavy-duty bearing base, optimized transmission system, ultra-low failure rate, long-term non-stop factory operation
• Ultra-low Comprehensive Operation Cost: Whole line energy-saving frequency conversion design, lower power consumption per ton; long-life alloy wearing parts, automatic centralized lubrication, greatly save labor, maintenance and time cost

• Large industrial dry mortar park, national standardized mortar factory full-scale production
• Mass production high-grade plastering & rendering mortar, supporting batch intelligent automatic plastering machines
• Full series high-performance mortar production: heavy-duty tile adhesive, epoxy grout, structural non-shrink grout, waterproof mortar, anti-crack mortar, heat-insulation mortar
• Provincial large mortar distribution base, long-term supply for municipal engineering, high-speed railway, bridge, tunnel infrastructure projects
• Listed building material enterprise, customized special modified mortar export production for overseas market

• Support matched large sand drying system, strictly control raw sand moisture ≤1.5%, avoid damp sand causing batching deviation and material agglomeration
• Abide by heavy-load operation rules: empty machine startup first, feeding after stable running; stop feeding firstly before shutdown, forbid full-load startup and emergency stop
• Carry out full mixer cavity cleaning after daily shutdown, remove high-viscosity residual modified mortar, prevent hardened material abrasion alloy components
• Adopt automatic centralized lubrication system, regular inspection every 3 days; calibrate servo weighing system every 5 days to keep long-term ultra-high precision
• Regularly clean dust collector filter bags and exhaust pipelines, ensure long-term zero-dust workshop production
• Keep feeding iron remover working normally, block metal sundries entering mixing bin to protect core mixing parts
• Set administrator authority for cloud control system, only professional technical staff can modify formulas and operating parameters
• Monthly full inspection of circuit, frequency converter and transmission parts, eliminate hidden risks for 24h heavy-load continuous operation

Q1: What mortar products can 20-30t/h flagship line produce?

A1: Full range ordinary and high-end modified mortar, including interior gypsum plaster, exterior rendering mortar, heavy-duty tile adhesive, epoxy joint grout, structural grout, waterproof mortar, heat insulation mortar and engineering special repair mortar.

Q2: Does this line support mobile remote monitoring?

A2: Yes, support mobile phone & computer cloud remote monitoring, parameter adjustment and remote fault diagnosis.

Q3: How many staff for full line operation?

A3: Only 1 remote monitoring operator, full unmanned automatic production, minimal labor cost.

Q4: Can adjust output between 20t/h and 30t/h freely?

A4: One-click intelligent output adjustment on cloud control panel, no mechanical disassembly and debugging needed.

Q5: How to guarantee long-term finished mortar stable quality?

A5: Constant raw material moisture control, regular servo sensor calibration, regular replacement of worn blades, locked exclusive production formula.

Q6: Do you provide export standard mortar formulas?

A6: Provide free international standard formulas, support customized formulas conforming to local country construction standards.

Q7: What is the premium after-sales service?

A7: 2-year full machine warranty, lifelong cost-price spare parts, overseas turnkey service: site design, installation, commissioning, team professional training.

Q8: Can customize whole-line layout for large industrial workshop?

A8: Yes, professional engineer team provides 3D whole plant layout design, tailor layout according to factory height, terrain and logistics route.