dry mix mortar production line

The dry mix mortar production line is a professional, integrated and automated industrial production system specially developed for the centralized manufacturing of dry powder building materials. It takes sand, cement, fly ash, lime powder, mineral admixtures and various functional additives as raw materials, and completes automatic batching, precise weighing, quantitative conveying, uniform mixing, finished product storage and automatic packaging through standardized mechanical procedures.

This production line can realize continuous, large-scale and standardized production of various dry mixed mortars. Compared with traditional on-site manual mortar mixing, it effectively solves the problems of unstable proportion, uneven mixing, serious dust pollution and low production efficiency. It is an essential core equipment for modern green building material factories, realizing environmental protection, high efficiency and intelligent production of building mortar.

Equipped with independent high-precision weighing sensors and intelligent batching system for aggregates, powder materials and trace additives. The batching error is strictly controlled within ±0.5%, which ensures accurate material proportioning, consistent mortar strength, stable finished product quality and avoids construction quality problems caused by manual proportion deviation.

Adopts high-performance plough shear mixer or twin-shaft paddle mixer. The unique stirring structure realizes three-dimensional circulating mixing of materials, which can quickly and evenly mix coarse aggregate, fine powder and micro-additives. The mixing cycle is short, the mixing uniformity is high, and no material agglomeration or mixing dead zone occurs, greatly improving mortar usability.

Adopts mature PLC intelligent control system with human-machine interface operation. The whole process of batching, feeding, mixing, discharging and packaging is automatically controlled. It supports one-key start-stop, formula storage and one-click switching of different mortar formulas. Production data can be automatically recorded and counted, which reduces manual operation errors and labor costs.

The whole production line adopts integrated modular assembly structure, with compact overall layout and small floor area. It is convenient for factory transportation, on-site assembly and commissioning. All wearing parts and key components are designed for easy disassembly and replacement, which greatly reduces later maintenance difficulty and maintenance cost.

Equipped with centralized pulse dust removal device, which can effectively collect dust generated in feeding, mixing, discharging and packaging links. The closed production structure avoids material overflow and dust diffusion, improves workshop working environment, and fully meets national environmental protection emission requirements for building materials production.

The production line supports flexible adjustment of production formulas, and can produce multiple types of dry mixed mortars in one equipment, including masonry mortar, plastering mortar, tile adhesive, putty powder, floor self-leveling mortar, waterproof mortar and thermal insulation mortar, with strong product adaptability and high equipment utilization rate.

Before starting the equipment, check all mechanical parts, transmission devices, weighing systems and dust removal equipment to ensure no loose bolts, abnormal noise or material blockage. Verify the accuracy of weighing sensors and calibrate the batching system regularly to avoid batching errors. Confirm that all safety protection devices are intact and effective.

Feed materials strictly in accordance with the set formula and sequence, and prohibit overloading feeding or mixed feeding of different materials. It is forbidden to add foreign matters such as iron blocks and sundries into the mixer to prevent equipment damage. For trace additives, special quantitative feeding devices shall be used to ensure accurate proportioning.

No personnel are allowed to reach into the mixer or touch running equipment during operation. If abnormal vibration, noise or material leakage is found, stop the machine immediately for inspection, and troubleshoot before restarting. Do not modify the system parameters and formulas at will during operation.

After daily production, clean the residual materials in the mixer, conveyor and packaging machine to prevent material agglomeration and blockage. Regularly lubricate the transmission bearings and gears, check the wear of stirring blades and sealing parts, and replace vulnerable parts in time. Clean the dust collector filter bag regularly to ensure normal dust removal effect.

Operators must receive professional training and wear protective equipment before taking post. The workshop shall be kept ventilated and clean. Waste materials and dust shall be cleaned up in time to avoid environmental pollution and safety hazards. Regularly check the electrical circuit to prevent electric leakage and short circuit failure.

If the equipment is shut down for a long time, completely clean all residual materials, cut off the power supply, and do a good job of moisture-proof and rust-proof protection for mechanical parts and electrical components. The finished mortar products shall be stored in a dry and ventilated warehouse to prevent moisture deterioration.

It is the core production equipment for professional dry mortar manufacturing plants, realizing mass production of various commercial dry mixed mortars, supplying finished mortar products for construction markets, building materials distributors and engineering projects.

Suitable for on-site centralized mortar production of large-scale construction projects such as residential buildings, commercial buildings, roads and bridges, municipal engineering, solving the problems of low efficiency and poor quality of traditional on-site mixing.

It can produce tile adhesive, wall putty, interface agent, self-leveling mortar and other decorative special mortars, which are widely used in indoor and outdoor decoration, wall renovation and ground leveling projects.

Support the production of thermal insulation mortar, waterproof mortar, anti-crack mortar and other energy-saving and environment-friendly building materials, matching with green building construction, exterior wall insulation and building waterproof engineering construction.

Support the supporting mortar production for prefabricated building components, meeting the standardized and high-quality mortar demand of prefabricated construction, and adapting to the development trend of modern assembly-type construction.

A1: It can produce almost all conventional and special dry mixed mortars, including masonry mortar, plastering mortar, bonding mortar, tile adhesive, wall putty powder, floor self-leveling mortar, waterproof mortar, thermal insulation mortar, anti-crack mortar and interface mortar, realizing multi-purpose production of one line.

A2: The equipment adopts fully automatic PLC intelligent control, with simple operation and intuitive human-machine interface. After simple professional training, ordinary operators can complete independent operation, formula switching and production monitoring, without senior professional and technical personnel for long-term duty.

A3: The conventional production capacity ranges from 5t/h to 30t/h, and customized high-capacity models are supported. The continuous and automatic production mode has high operation efficiency, which can fully meet the daily production needs of small, medium and large dry mortar factories.

A4: The equipment is equipped with a high-efficiency special mixer, with a scientific stirring structure and reasonable mixing cycle. At the same time, the precise batching system ensures accurate material proportioning. The mixing uniformity coefficient is strictly controlled within the national standard range, effectively ensuring the stable performance of finished mortar.

A5: No. The whole production line adopts fully enclosed structural design, and is equipped with professional pulse dust removal equipment. It can effectively collect floating dust generated in each production link, with low workshop dust concentration, which meets environmental protection production standards and improves the working environment.

A6: The equipment has stable performance, low failure rate and long service life. The wearing parts are conventional and low-cost accessories such as stirring blades and sealing rings. The modular design is convenient for disassembly and replacement, and the daily maintenance and operation cost is low.

A7: Yes. We can customize the production line configuration, production capacity, automation level and supporting equipment according to customers' production scale, mortar types, workshop site and budget, to provide personalized production solutions.